GMC Sierra 2500 HD unusual drivetrain noise between 45 and 60 MPH likely from transfer case with metal chips in oil on GMC Sierra 2500 HD

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some GMC Sierra 2500 HD owners report experiencing unusual drivetrain noise between 45 and 60 MPH, particularly when the noise is suspected to originate from the transfer case and metal chips are found in the oil. These owners often find that the noise can indicate internal damage or wear within the transfer case, necessitating prompt attention. Additionally, some owners note that other potential causes of the noise may include worn-out pinion gears, bad pinion bearings, or issues with driveline and axle components. If the noise persists despite initial troubleshooting, it is advisable for owners to consult a mechanic or dealership for a thorough inspection. Regular maintenance and timely repairs are emphasized by owners to ensure the longevity and performance of the drivetrain system.

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