Dodge Grand Caravan possible exhaust manifold leak without visible smoke, seeking solutions on Dodge Grand Caravan

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Dodge Grand Caravan owners report experiencing issues related to exhaust manifold leaks, even in the absence of visible smoke. Symptoms may include a noticeable exhaust smell in the cabin and the presence of black soot around the manifold or hot spots indicating leaking exhaust gases. Common causes of these leaks include corrosion leading to cracked manifolds or gaskets, as well as problems with the intake manifold gasket, EGR cooler, blown head gasket, or cracked cylinder head. Identifying the exact location of the leak is crucial, and methods such as using a leaf blower and soapy water can help pinpoint the issue, often found at the exhaust manifold to front converter gasket. Repairing an exhaust manifold leak can be complex and may necessitate replacing a cracked manifold. Ignoring these leaks can exacerbate the problem, leading to louder operation and potentially more costly repairs. Regular maintenance checks and prompt attention to any exhaust-related issues are essential for preventing more significant problems in the future.

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