Chevrolet Volt EGR valve replacement needed on Chevrolet Volt

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Chevrolet Volt owners report experiencing issues with EGR valve replacement, including high costs averaging around $417, with parts costing about $350 and labor fees around $140. Additionally, some owners have encountered check engine lights related to EGR flow, necessitating valve replacement after unsuccessful cleaning attempts. There have also been reports of delays in obtaining replacement EGR valves, with customers facing backorders and difficulties in receiving status updates. In certain situations, owners have found that unplugging the EGR valve and replacing the F03 fuse can temporarily restore drivability, although leaving the valve unplugged may lead to normal engine operation, it can also result in problems such as engine overheating due to a blown fuse. Therefore, it is crucial for Chevrolet Volt owners to carefully consider the costs, potential DIY solutions, and the implications of EGR valve issues on their vehicle's performance.

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