Jeep Commander exhaust manifold bolt replacement issue due to Chrysler's use of shorter bolts causing 900 repair cost on Jeep Commander

Some Jeep Commander owners report experiencing challenges with exhaust manifold bolt replacements due to Chrysler's use of shorter bolts, which can lead to broken bolts and repair costs around $900. This issue has been noted during routine maintenance tasks, such as oil changes, where broken bolts were discovered. Some owners have successfully replaced the manifold bolts on their 5.7 Hemi Commanders and 4.7 Dodge Rams without needing to remove the engine. To address broken bolts, some have employed methods like breaking the bolt off and removing the Y pipe to access the catalytic converters for repair. Overall, the use of shorter bolts by Chrysler has significantly contributed to the difficulties and expenses associated with exhaust manifold bolt replacements in Jeep Commander vehicles.