Subaru Legacy cooling system failure due to burned wires and fan replacement on Subaru Legacy

Submitted by Vehicle Owner · Jun 23, 2025
Published by RepairPal

Problem overview

Some Subaru Legacy owners report experiencing cooling system failures due to burned wires, which can cause the cooling fans to become inoperative. These burned wires often result from issues such as bad fan motors, wiring problems, or faults in the fan control module. When fans fail to turn on, some owners find it necessary to supply power directly to the fan module or consider switching relays, changing the coolant temperature sensor, or replacing the fan module to resolve the issue. It is crucial for owners to ensure that cooling fans are functioning properly to prevent overheating and potential vehicle damage. Regular maintenance, including system flushing and coolant checks, is reported to help prevent these failures, while diagnostic tests like pressure testing and monitoring system temperatures are essential for identifying cooling system issues. To avoid fan-related problems, some owners emphasize the importance of maintaining proper coolant levels, checking for leaks, and performing routine maintenance, including bleeding air from the cooling system and testing fans using jumper wires.

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