1991 Chevrolet R3500 Cruise Control Isn't Working

Fixing Cruise Control Issues in 1991 Chevrolet R3500

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Reviewed by
Bo Fader
Written by RepairPal Car Genius
Updated January 14, 2025
0%
30% chance it's the
Sensor
0%
25% chance it's the
Control Module
0%
25% chance it's the
Throttle
0%
20% chance it's
Something else
The most common reasons a 1991 Chevrolet R3500 cruise control isn't working are failed control module, sensor or switch issues, or throttle actuation problems.
  • Sensor: A faulty or malfunctioning sensor can lead to incorrect readings, causing issues with engine performance or other systems relying on accurate data.
  • Control Module: A faulty control module can lead to erratic vehicle behavior or failure of various electronic systems due to improper signal processing.
  • Throttle: A faulty throttle body or a defective accelerator pedal position sensor may be causing inconsistent throttle response.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a 1991 Chevrolet R3500 cruise control isn't working?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

When the throttle position sensor fails, the engine's computer tends to overcompensate with fuel, leading black exhaust coming from the tailpipe. There is a strong possibility of engine misfires, and the check engine light will come on.

Throttle position sensors can also develop "dead spots," or certain places along the throttle curve where it doesn't get a reading. When this happens, the above symptoms can occur but then stop when you further press or let off the gas pedal.

When the vehicle speed sensor fails or the wiring harness prevents signal transmission, the speedometer is the first thing that will stop functioning properly. This can be an intermittent issue where the speedometer only works occasionally, the speedometer may cease all function, or the speedometer may read erratically or incorrectly. Also, the traction control and anti lock brake warning lights specific to each vehicle may be illuminated, depending on the design of those systems. You may notice the vehicle hesitate to accelerate, cruise control will not function properly, and the vehicle may not shift properly through all of the gears.

A faulty cruise control module will simply result in deactivation of cruise control settings. This is because a detected error in the cruise control system could lead to hazardous driving conditions, so the module will be disabled, and the cruise control system warning light will be displayed. This will be a different message depending on make and model, and a warning light or message may be displayed on the driver instrument cluster.

What are the initial steps to diagnose the non-functioning cruise control in a 1991 Chevrolet R3500?

To effectively diagnose the non-functioning cruise control in your 1991 Chevrolet R3500, start with the simplest checks before moving on to more complex issues. Begin by inspecting the fuses related to the cruise control system, as a blown fuse is often the easiest and most common problem to fix. Next, examine the brake and clutch switches, as failures in these components can disrupt the cruise control's operation. It's also important to check for any broken wires connected to the stem switch, as these can lead to a loss of functionality. Additionally, assess the condition of the cruise control servo tape that links to the accelerator cable; wear and tear can prevent proper engagement. Finally, test the brake lights, since a malfunctioning brake light can interfere with the cruise control system. By systematically addressing these areas, you can effectively narrow down the cause of the issue and potentially restore your cruise control functionality.

What are the common problems that could cause the cruise control to stop working in a 1991 Chevrolet R3500?

When troubleshooting cruise control issues in a 1991 Chevrolet R3500, it's essential to consider several common problems that may be at play. One frequent culprit is the vacuum actuator, which can fail or have damaged vacuum hoses, preventing the system from functioning correctly. Additionally, inspect the cable that connects the actuator to the throttle, as any damage here can disrupt the cruise control's operation. Electrical issues, such as a blown fuse or faulty wiring, can also lead to malfunctions, so checking the vehicle's fuses and wiring integrity is crucial. Furthermore, defective switches or sensors, particularly those related to the brake or clutch, can interfere with the cruise control system. If the "check engine" light is illuminated, it may indicate underlying engine-related issues that could affect cruise control performance. By systematically examining these components, DIYers can effectively diagnose and address the problems causing the cruise control to stop working, ensuring a smoother driving experience.

How urgent is it to repair the non-functioning cruise control on a 1991 Chevrolet R3500?

When evaluating the urgency of repairing the non-functioning cruise control on a 1991 Chevrolet R3500, it is crucial to recognize the potential safety risks associated with a malfunctioning system. A faulty cruise control can lead to unexpected acceleration or deceleration, which may compromise the driver's control over the vehicle, especially in high-traffic situations. Additionally, the absence of cruise control can significantly detract from the comfort of long drives, as the driver must constantly adjust the throttle, leading to fatigue. Furthermore, a properly functioning cruise control system can enhance fuel efficiency by maintaining a steady speed, which is often more economical than fluctuating speeds caused by manual driving. Therefore, while the vehicle may still operate without immediate repairs, addressing the cruise control issue promptly is advisable to ensure safety, enhance driving comfort, and potentially reduce fuel costs in the long run.

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