1991 Chevrolet G20 Has A Check Engine Light

Troubleshooting the Check Engine Light in Your 1991 Chevrolet G20: Common Causes and Solutions

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Reviewed by
Devin Cabugcal
Written by RepairPal Car Genius
Updated January 14, 2025
0%
40% chance it's the
Emissions System
0%
60% chance it's
Something else
The most common reasons a 1991 Chevrolet G20 has a check engine light are an emissions system component, a sensor, or a catalytic converter.
  • Emissions System: A faulty emissions system component, such as an oxygen sensor or EGR valve, can lead to increased emissions and trigger the check engine light.
Proper diagnosis will determine the exact cause of your symptom, saving you money on unnecessary repairs. The diagnostic experts at RepairPal Certified shops have the right tools and experience to solve any symptom.

How much does it cost to fix a 1991 Chevrolet G20 has a check engine light?

Common Repairs

The total repair cost will vary based on the condition of your vehicle and the number of repairs needed to fix your symptom. Proper diagnosis will save you money by finding the exact repairs needed to fix your car right the first time.

A faulty oxygen sensor is one of the most common causes of a check engine light. Symptoms may include a decrease in fuel mileage, hesitation or misfiring from the engine, rough idling or even stalling. A faulty sensor may cause the vehicle to fail an emissions test.

Any time there is an emissions fault the check engine light will be displayed. The purpose of the check engine light is to inform the driver that an emission related fault has been found, and that there are on-board diagnostic (OBD) trouble codes stored in the powertrain or engine control module. Additionally, since the emissions systems are so intertwined into engine control and transmission control systems, symptoms may include nearly any sort of drivability concerns. This may include harsh shifting, failure to shift, hesitation on acceleration, jerking, engine failure to start or run, loss of power, or any number of other drivability issues.

Due to the nature of electrical systems on modern vehicles, the range of problems these can cause are nearly limitless. However, there is a way to categorize them in two ways. Permanent and intermittent problems. Permanent problems appear and remain. This may be the vehicle will not start, the radio does not work, or the door chime will not turn off among many, many others. These problems are more straight-forward to diagnose since they present themselves at all time. This means there will always be a fault to find. Intermittent electrical problems, however, can be difficult or impossible to locate, since they appear then disappear without warning. The best case scenario for an intermittent issue is when replicating the problem is easily accomplished and understood. This allows a technician to make an issue semi-permanent, allowing them to find the fault. Other issues that come and go without warning and cannot be replicated on demand must occur when the technician is servicing the vehicle, otherwise there is no problem to correct. It is most important to understand that electrical system faults always require inspection, and can include the vehicle working in any manner, or not working at all.

Like we noted in the last section, general diagnosis symptoms are the most vague of the bunch. There are several diagnostic spectrums, electrical diagnosis, drivability diagnostics, engine diagnostics, transmission diagnostics, and the list could continue for about 5 or 10 more spectrums of diagnostics. The most important take-away here, is that general diagnostics are diagnostics that have no other spectrum in which they fit, or the problem is unknown. This means that any vehicle left outside of a repair facility with the keys and an authorization to perform diagnosis will be diagnosed under the general diagnosis spectrum.

When the Check Engine Light comes on, you may experience engine performance issues such as poor acceleration, rough idling, or an engine that won't start. In some cases, no abnormal symptoms will be experienced. Other systems like the transmission or ABS can cause the Check Engine Light to illuminate and lights for those systems can come on at the same time. Similar lights may say "Check Engine Soon", "Malfunction Indicator Light" or just "Check". In rare case the engine can overheat.

What are the steps to diagnose the check engine light issue in a 1991 Chevrolet G20?

To effectively diagnose the check engine light issue in your 1991 Chevrolet G20, start with the simplest solutions before moving on to more complex diagnostics. Begin by checking the gas cap, as a loose or missing cap is a common trigger for the check engine light. If the gas cap is secure, proceed to inspect the oxygen sensor, which can often indicate issues affecting engine performance. Next, examine the catalytic converter for any signs of malfunction, as problems here can also illuminate the check engine light. Following that, check the air flow sensor, as its condition can significantly impact engine efficiency. Don’t forget to inspect the ignition coil, since a faulty coil can lead to ignition problems that trigger the warning light. Finally, take a look at the spark plugs; worn or damaged plugs are frequent culprits in check engine light scenarios. By systematically addressing these components, you can pinpoint the issue and take the necessary steps to resolve it, ensuring your Chevrolet G20 runs smoothly.

What are the common problems that could cause the check engine light to illuminate in a 1991 Chevrolet G20?

When the check engine light comes on in a 1991 Chevrolet G20, it often indicates a range of potential issues that can be addressed with some basic automotive knowledge. One of the most frequent culprits is a faulty oxygen sensor, which plays a crucial role in monitoring the exhaust gases and ensuring optimal fuel efficiency. Another common issue is a loose or damaged gas cap; this seemingly minor problem can lead to fuel vapor leaks, triggering the light. Additionally, problems with the catalytic converter, such as clogs or failures, can also cause the check engine light to illuminate, as they affect the vehicle's emissions system. Misfires due to faulty spark plugs or ignition coils are another significant concern, as they can disrupt engine performance and lead to further complications. A malfunctioning mass airflow sensor can also contribute to poor engine performance, while a failing exhaust gas recirculation (EGR) valve can result in increased emissions and trigger the warning light. By understanding these common problems, DIYers can take the necessary steps to diagnose and resolve the issues, ensuring their Chevrolet G20 runs smoothly and efficiently.

How urgent is it to address the check engine light on a 1991 Chevrolet G20?

Addressing the check engine light on a 1991 Chevrolet G20 is not just a matter of convenience; it is a critical step in ensuring the vehicle's longevity and safety. Ignoring this warning can lead to escalating problems, including severe engine damage and costly repairs. The check engine light often indicates issues with the engine or emissions system, which, if left unchecked, can compromise fuel efficiency and overall performance. For DIY enthusiasts, it is essential to recognize that while some minor repairs may be manageable, the complexity of engine diagnostics often necessitates professional expertise. Delaying action can also pose safety risks, as unresolved engine issues may lead to unexpected breakdowns or hazardous driving conditions. Therefore, it is advisable to prioritize diagnosing the cause of the check engine light promptly, whether through a professional mechanic or by utilizing diagnostic tools, to maintain the vehicle's reliability and performance.

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