2002 Ford Explorer Repair and Maintenance Costs
A guide to repairs, service, and maintenance costs for your 2002 Ford Explorer
Never overpay. Check prices with our estimator
Verified by mechanics, reported by drivers like you
Ask a mechanic in our community
Our experts translate recalls into plain English
2002 Ford Explorer ProblemsA Cosmetic Crack May Develop on the Liftgate
A cosmetic crack may develop on the plastic liftgate trim panel. Ford has released a service procedure to replace the applique without damage the the liftgate glass.
A failed heater blend door or actuator can cause the temperature control for the HVAC system to stop working. A clicking sound from the dash area would commonly indicate an actuator fault. If the heater gets stuck on the hottest setting, the heater blend door may be broken requiring replacement of the heater box to repair the issue.
The composite (plastic) intake manifold may crack near the thermostat housing and cause a coolant leak. Ford released an updated manifold that was reinforced to prevent a recurrence. No recall was issued for this problem but Ford did extend the warranty to seven years on some models from the date of purchase.
2002 Ford Explorer QuestionsStuck in 4wd high (1 answer)
4wd high is stuck can go into 4 low and back to high but not 2wd module clicks when going into low and from low back to high but not when going into 2 wd lights all work right any ideas if it's the module or shift motor on the transfer case
message center keeps alerting to check it
do i need to rase motor up to change it
2002 Ford Explorer RecallsFord Recalls 2002-2003 Ford Explorer and Mercury Mountaineer Vehicles for Liftgate Glass
Ford has recalled certain 2002-2003 model year Explorer and Mercury Mountaineer vehicles for possible issues with the liftgate glass strut brackets and glass hinges. On certain vehicles, the liftgate glass strut may come off or the hinge may fracture. This can cause the glass to fall from the liftgate, which may lead to personal injury. Dealers will replace the liftgate glass strut brackets and glass hinges.
The courtesy lamps on affected running boards may overheat when exposed to moisture and road salt. Overheating may cause the lamps and boards to melt or start a fire. Dealers will replace the wiring harness for these running boards.
Ford recalled certain 2002 Explorer and Mountaineer vehicles to inspect the sidewalls of the equipped tires for the presence of horizontal cuts on the edge of the tread. These cuts could lead to premature tire failure. Dealers will inspect the tires for cuts and replace affected tires.