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Mercury Milan Problems

RepairPal has identified the most common problems with the Mercury Milan based on complaints from actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.

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9
Known Problems

The automatic transmission may develop shifting concerns. On lower mileage vehicles, upgrading the software in the powertrain control module (PCM) and the transmission control module (TCM) may correct the problem. As the mileage increases, internal transmission damage can occur. Repairs could involve replacement of the valve body or a complete transmission rebuild. Whenever major transmission repairs are made, it is important to be sure the PCM and the TCM have the latest software updates to help prevent these issues from reoccurring.

The check engine light may come on due to failure of the Variable Camshaft Timing (VCT) solenoids. The VCT solenoids will need to be replaced if they are the reason the check engine light came on.

The Mercury Milan from 2005-2010 is known to have issues with hard shifts and transmission slippage on models equipped with the six speed automatic transmission. When the transmission gets warm, the issues is most noticeable as a hesitation to shift, followed by jerking or jolting into the next gear.

The hard shifting and transmission slipping is commonly a result of software inadequacies, which do not account for all variables as the transmission heats to normal operating conditions. In some cases, the automatic transmission may be suffering from a damaged valve body or faulty shift solenoids.

 

Software updates from the manufacturer of this transmission have solved many reported complaints, but not all. In cases where software updates to the transmission controller have failed, the transmission will likely need valve body replacement, shift solenoid testing and replacement, or even a complete rebuild.

Since the transmission is sealed for life, the fluid is not normally considered a suspected cause, but many technicians recommend changing the transmission specific automatic transmission fluid at normal intervals. 

If the transmission oil leaks out of left side half shaft area, it may be from a worn axle shaft seal. The seal can be damaged by a poor surface finish on the axle shaft. The axle shaft and seal should be replaced to correct the problem.

Power steering fluid may leak at the power steering pump, line, and/or steering rack. The lines may not be clamped tightly enough, causing a leak. Add new clamps and seals to the power steering line to the pump and to the steering rack.

The electric trunk latch solenoid can get stuck in the open position making it so the trunk will not latch closed. The diagnosing technician should verify correct electrical connection at the solenoid and check for correct cable routing. The trunk latch most commonly will need to be replaced.

If the key will not come out of ignition, this may be related to problems with the shifter knob sticking and / or binding of the shifter bezel. Replace the shifter knob and / or shifter bezel as needed.

Squeaks and creaks heard while driving over bumps and turning can be caused be a couple common sources and should be carefully diagnosed. Possible weld issues on the lower control arms can cause the noise concerns and require repair kits for the lower control arms from Ford. A jounce bumper (bump stop) rubbing against dry strut plate can cause an abrasion noise from the strut area. In this case the strut assembly should be disassembled to lubricate the jounce bumper and then reinstalled.

Electrolysis can cause repeated failures of the heater core and radiator. The diagnosing technician should check for voltage present in the coolant, with the battery disconnected, because electrical current in the coolant causes electrolysis. Corroded or deteriorated parts should be replaced, and the coolant should be flushed. Ground straps can be added to help prevent future corrosion of components.