Ford E-250 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your Ford E-250

Ford E-250 Problems

Rough Running Engine and Possible Check Engine Light

The Check Engine Light may illuminate, the engine may run rough and have misfires on acceleration. Commonly the ignition coils and/or the ignition coil boots are the cause of this problem. The rubber boot that insulates the coil to the spark plug can dry and crack allowing arcing. Inspect the coils and boots, and replace them as needed. Our technicians also recommend replacing the coil boots any time the spark plugs are replaced.

Loud Popping Noise and Misfire Experienced

The spark plugs may become dislodged from the cylinder heads. A loud popping noise can be heard and a subsequent misfire experienced. The threads on the spark plug ports in the cylinder head(s) can become stripped or missing when the spark plug is dislodged. The threads in cylinder heads may be replaced using “Lock-N-Stitch” aluminum inserts. Our technicians tell us thread replacement is performed when the vehicle is out of base warranty. Vehicles under base warranty receive a new cylinder head.

Engine Oil Leaks from Cylinder Head Area

Engine oil may leak externally from the cylinder head gasket. The gaskets were contaminated with metal debris from the factory – between the block and gasket and/or the head and gasket. To correct, the head gasket must be replaced and the mating surfaces on the cylinder head and block need to be inspected for chips or damage. In some cases the cylinder head will not be repairable and will need replacement.

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Ford E-250 Recalls

Wheel Chair Lift Platform May Fall From Lift

On wheel chair lift equipped vehicles, the lifts have folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position. This can result in the lift platform falling from the vehicle. Dealers will inspect the link arms for damage or for displaced bearings. The platform will be inspected for cracks, and any damaged parts will be replaced free of charge to resolve the concern.

Wheel Chair Lift Platform May Fall From Lift

For vehicles modified for use with wheel chairs, the wheel chair platform side plates may crack, resulting in the platform separating from the wheel chair lift. Dealers will replace any platform that has started cracking, and will install supplemental platform support bumpers free of charge to resolve the concern.

Wheel Chair Platform Mounting Fails - Wheel Chair Modified Vans

The folding link arms of the wheel chair lifts may have pivot holes that are too big, which could cause failure of the mounts of the wheel chair lift platform. The lift platform may fall out of the vehicle when the doors are opened. Dealers will inspect the link arms for damage or displaced bearings and inspect the platform for cracks. All parts that are suspect will be replaced free of charge to resolve the concern.

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Ford E-250 Reviews

Bought the van new. Have 30,000 miles on it and the front airbag light comes on and goes off by itself. Cruise control has shut off by itself at least 7 times. Had to have the master brake cylinder replaced at 15,000 miles. First Ford dealer brake specialist told me he could push my brake pedal all the way to the floor, and said it was ok for my brake pedal to go all the way to the floor, becau...
keep on driving. my e250 is going strong with 387,689 miles on it. i've had to replace the tranny twice and am now fixing the tailhousing bushing and seal, the 5.8 v8 is strong. i've replaced the radiator, waterpump, and two serpentine belts. changed the fluids regularly and lubed.
MY E250 4.2 V6 Ive had it for a few years now, van had 116.000 miles when i got it. I put a rebuilt engine in it ,new alternator, fuel rail, 6 injectors, mass air flo Censor. and recently put a fuel pump and filters my van now is 290.000 miles trans & rear end may need some work soon but seems ok. my problem im having now is my car turns on fine but when i accelerate a little 2much my car spu...

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