2002 Mercedes-Benz C240 Problems

RepairPal has identified the most common problems with the 2002 Mercedes-Benz C240 as reported by actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.

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Known Problems

The anti-lock brake system (ABS) modulator assembly may fail due to dirty brake fluid. Our technicians recommend a complete brake system flush every two years in order to help prevent this problem.

Irregular and premature tire wear can be caused by the front thrust link bushings cracking and causing excessive movement in the suspension. The thrust link bushings are fluid-filled (to help reduce vibration), so if they crack, they will leak oil.

The rubber bond in the harmonic balancer can decay, which causes the balancer to move and work its way toward the timing cover. If the balancer comes into contact with the timing cover while the engine is running, it will fracture and damage the cover and potentially other surrounding parts. The harmonic balancer should be inspected at every service.

The electrical connector at the automatic transmission may leak fluid. Over time leaking fluid could migrate through the wiring harness and damage the transmission control module. If that happens a new harness and control module may be necessary to correct the problem.

Inside grab handles, the upholstery on the center console cover, and door trim panels can delaminate. Most commonly replacement of the affected part is necessary.

An engine oil leak may develop from the oil level sensor. Replacement of the leaking sensor will commonly correct this concern.

The CD changer may suffer from an internal mechanical problem. Replacement of the faulty unit is generally required to correct this issue.

The heater case for the center vents can crack near the stop sensors. If the stops break, the control motor will not know when to stop and will run continuously.