Problem Reports

The throttle position sensor (TPS) may fail causing intermittent drivability problems like hard starting, stalling, and/or hesitation when accelerating. A failed TPS will require replacement, proper diagnoses should always be performed before replacing any parts.

Engine oil leaks from the valve cover gasket, oil pan gasket and timing cover gasket are common.

Some models are susceptible to rear main oil seal failures in dirty or dusty conditions. As dirt and dust collect on the oil seal, the abrasion wears through the sealing surface. A spacer is used between the bell housing and engine that has a small slot in the 12 o'clock position. Filling this slot with RTV silicone and cleaning the seal area can help prevent damage to the seal.

The outer exhaust manifold studs can break and cause exhaust leaks, commonly noted as a ticking type noise. The outer studs, clamps, and nuts will need to be replaced and are now being tightened to a reduced torque value (20 Nm/180 in lbs).

The tailgate hinges can corrode making it difficult to open the tailgate.

Due to the design of the reverse gear system in the AX-15 manual transmission, it may block shifting into reverse one out of every ten attempts. An updated reverse gear is available if the concern becomes more frequent.

The ABS light can come on, indicating an ABS pump motor circuit fault. This is most likely to occur in warmer areas (above 90° F) and usually after a quick stop, like a refueling. If no faults can be found in the pump motor circuit after proper diagnostics, there is a revised ABS control module which should correct this concern.