2004 Ford Freestar Problems

RepairPal has identified the most common problems with the 2004 Ford Freestar as reported by actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.

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1
Known Problem

On higher mileage vehicles, one or more EGR orifice in the intake manifold may plug with sludge. This can cause the engine to misfire when first accelerating because too much exhaust gas is directed into the cylinders where the orifice is not plugged. Cleaning the clogged passages should correct this concern.