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2010 Ford F-150 Problems

RepairPal has identified the most common problems with the 2010 Ford F-150 based on complaints from actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.

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13
Known Problems

An illuminated Check Engine Light and a rough running engine could indicate that one or more of the ignition coils has failed. Often times this is due to excessive spark plug gap. To fix this problem, the defective ignition coilsspark plugs, and all coil boots should be replaced.

Heat may stop working either from one or all the dash vents. Several issues have been reported but most often the issue revolves around the failure of one of the blend air door actuators. Anytime the heater stops working it's best to check the basics too, like the coolant level, thermostat, and coolant flow through the heater core. 

The Ford F-150 has known issues with the V8 engine ejecting spark plugs. This will make a tapping or knocking noise, plus the engine will begin to misfire at all speeds. The check engine light will also illuminate.

The threads on the cylinder head are too short and soft, allowing pressure from combustion to overwhelm and destroy the threads. 

When the spark plug ejects, the cylinder head becomes damaged, necessitating repair of the spark plug port threads, or replacement of the cylinder head and cylinder head gasket. 

Ford has recommended a method of repair for the cylinder head that prevents the spark plug from ejecting under future use. Replacement of all spark plugs is not necessary, but an updated spark plug design can help prevent this from happening in the future. 

There is a technical service bulletin for the V8 engine.

A ticking noise may develop from the engine due to a warped exhaust manifold. Damaged exhaust manifolds will require replacement to correct this issue.

Intermittent rough idle may be caused by the EGR sensor sticking, causing the EGR valve to stay slightly open. The valve and sensor must be replaced together to correct this concern.

If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, this could be caused by a failing differential clutch kit. An updated differential clutch kit available.

If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, there is an updated differential clutch kit available.

The 1997-2014 Ford F-150 is known for displaying the normal symptoms of a coolant leak, including overheating, especially when the vehicle is idling, the strong smell of coolant from the engine, and illumination of the low engine coolant warning light

This leak is difficult to locate as it is buried underneath the intake manifold, and only begins to leak coolant onto the ground in advanced stages of disrepair. This leak springs from the heater tube, which allows coolant to flow between the water pump and HVAC heater core

When the connection for this tube begins to leak, the coolant burns on the hot engine, and produces a sweet smell that is unmistakably engine coolant. 

The remedy can be complicated, and will necessitate removal of the intake manifold, heater tube, and possibly the water pump. After removal of these items, the connector may be replaced, or a set of o-rings, depending on the year of the vehicle. Most vehicles, model 2002 and later, will have o-rings, and the water pump will not need to be removed. 

Drivers may notice the engine idling roughly, hesitation to accelerate, and even engine stalling on the Ford F-150 with the Triton V8.

The mass air flow sensor (MAF) is prone to fail, and commonly is diagnosed as the faulty component when these issues arise.

When the Check Engine Light illuminates, and the diagnosis is a failed MAF, it will require replacement to correct the issue. 

Ensuring the air filter is installed properly, and sealed to the air filter housing, can help prevent MAF sensor issues. 

The 2004-2014 Ford F-150 with manual temperature and fan controls may have problems with the the blower motor only blowing air on certain settings. Most commonly the fan will only run on the highest setting. This is a well documented problem, and is caused by a failing blower motor resistor.

Correcting the problem is straight forward, and requires replacement of the small resistor. The resistor is normally found behind the glove box, next to the blower motor.

On higher mileage vehicles, one or more EGR orifice in the intake manifold may plug with sludge. This can cause the engine to misfire when first accelerating because too much exhaust gas is directed into the cylinders where the orifice is not plugged. Cleaning the clogged passages should correct this concern.

The 2009-2014 Ford F-150 with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. This includes F150 Harley Davidson, King Ranch, SVT Raptor, FX2, FX4, Platinum, Lariat, and STX editions. 

Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.