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Resources for the Repair and Maintenance of your 2004 Ford Excursion

2004 Ford Excursion

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2004 Ford Excursion Problems

Miscellaneous -- Verified

One or more of the door locks may become inoperative due to resistance in the circuit. In some cases, replacement of all actuators will be required to correct this issue.

Engine -- Verified

The high pressure diesel fuel injection pump may fail, resulting in a "no start" condition.

Exhaust & Emissions -- Verified

Intermittent rough idle may be caused by the EGR sensor sticking, causing the EGR valve to stay slightly open. Our technicians tell us the valve and sensor must be replaced together to correct this concern.

Engine -- Verified

The EGR cooler may leak internally, causing white smoke from the tailpipe.

Engine -- Verified

A lack of power may occur if the turbo sticks.

2004 Ford Excursion Recalls (Recent)

Electrical & Lights, July 22, 2005

Summary: CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

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Electrical & Lights, July 7, 2011

RepairPal Expert Overview:

An internal fault may develop within the multi-function turn signal switch. This can affect turn signal, tail, hazard, and/or brake light operation. Non-functioning exterior lights could increase the risk of a crash. Dealers will replace the multi-function switch to correct this concern. This recall is scheduled to begin on August 15, 2011. The Ford recall number is 11C18.

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2004 Ford Excursion Questions and Answers

sltrrco, 2004 Ford Excursion, 6.8L V10, Salt Lake City, UT

I have a 2004 Ford Excursion, The running board lights, and the inter lights say on for about 10-15 min after the truck is turned off, The Alarm will not set. I have tried the WD-40 Trick in the do...

buthoney2, 2004 Ford Excursion, 6.0L V8 Diesel Turbo, O Fallon, MO

Engine looses power at any speed. Generally happens at a cruise but has happend durning acceleration. If you hold the accelerator at the same position the vehical will slow to almost a stop. engine...

viperhobbies, 2004 Ford Excursion, 5.4L V8, Mesa, AZ

Randomly, my Turn signals, Cruise Control, Rear AC, and Reverse Lights Stop Working. I can't find any rhyme or reason why. Any ideas?

Visitor, 2004 Ford Excursion, Rock Hill, SC

broke down, had part delivered 50 miles out, wrong part. Mechanic said it was an 01 part and most of my starter electrical probably is as well. I bought the 04 excursuin new, how can it have wrong ...

Coach Scott, 2004 Ford Excursion, Powder Springs, GA

My excursion comes to a complete stop and the with hard pedal pressure the brake lights come on. What causes the light not to work with normal pedal pressure?

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2004 Ford Excursion Reviews

The last 6 years have been great. I love, love, love my 2004 Eddie Bauer. It's reliable, easy to handle, and hauls our 5 children and their 'stuff' with ease. The only 'issues' I've had were electrical and involved the A/C (wiring), the window control, and the side mirror lights-no big deal.

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