Problem Reports
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1991 Jeep Comanche Problems
Oil seepage from head gasket
The head gasket may seep oil externally. An updated head gasket is available that should correct this concern.
Child seat tether anchors
Exhaust manifolds can crack where pipes are welded
Exhaust manifolds commonly crack where the pipes are welded; the manifolds should be replaced.
Drivability Issues Due to Faulty Throttle Position Sensor
The throttle position sensor (TPS) may fail causing intermittent drivability problems like hard starting, stalling, and/or hesitation when accelerating. A failed TPS will require replacement, proper diagnoses should always be performed before replacing any parts.
Engine Performance Problems Due to Residue on Throttle Bodies
The throttle body may accumulate an oily, black residue in the bore and on the throttle plate causing hard starting or possibly stalling when coming to a stop. The throttle body should be cleaned during regular maintenance but do not spray cleaners directly on or at the throttle position sensor (TPS) as this can damage the sensor.
Verify procedure before replacing starter
Be sure to verify starter replacement procedure before replacing the starter. A new starter replaced the older design and does not use a shim in the installation. Incorrect use of the shim can cause starter noise or may damage the starter.
Ticking Noise Due to Broken Exhaust Manifold Studs
The outer exhaust manifold studs can break and cause exhaust leaks, commonly noted as a ticking type noise. The outer studs, clamps, and nuts will need to be replaced and are now being tightened to a reduced torque value (20 Nm/180 in lbs).
Various Engine Oil Leaks
Engine oil leaks from the valve cover gasket, oil pan gasket and timing cover gasket are common.
Ignition wires may fail and cause engine performance problems
Ignition wire failures can cause a rough idle or intermittent engine misfire and there might not be a Check Engine light.
Dusty conditions may cause the rear main oil seal to leak
Problem shifting into reverse with AX-15 manual transmission
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