1991 Jeep Cherokee Problems
RepairPal has identified the most common problems with the 1991 Jeep Cherokee based on complaints from actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.
The head gasket may seep oil externally. An updated head gasket is available that will prevent any more oil seepage.
Leaks at the front and/or rear differential pinion seal and from the transfer case are common. Leakage from the transfer case normally occurs at the case-mating surfaces and require removal of the transfer case to reseal.
The outer exhaust manifold studs can break and cause exhaust leaks, commonly noted as a ticking type noise. The outer studs, clamps, and nuts will need to be replaced and are now being tightened to a reduced torque value (20 Nm/180 in lbs).
The throttle body may accumulate an oily, black residue in the bore and on the throttle plate causing hard starting or possibly stalling when coming to a stop. The throttle body should be cleaned during regular maintenance but do not spray cleaners directly on or at the throttle position sensor (TPS) as this can damage the sensor.
Some models are susceptible to rear main oil seal failures in dirty or dusty conditions. As dirt and dust collect on the oil seal, the abrasion wears through the sealing surface. A rubber plug, installed above the starter, is being used in production that prevents the dust entry near the seal and extends the life of the seal. The plug is available from MOPAR and should be installed any time a rear main seal service is performed.
A ticking type noise may be noted from the engine area due to an exhaust manifold that has cracked where the pipes are welded; cracked manifolds should be replaced.
A water leak and/or wind noise may develop from the doors or lift gate area. As a result of a leak, water may accumulate on the vehicle floor. While door seals can be a common cause for this type of leak, diagnoses may be required to confirm that a door seal is indeed causing the problem.