Problems for specific Ford Explorer years:
Problem Reports
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1996 Ford Explorer Problems
Heater Stuck on Hottest Setting Due to Broken Heater Blend Door
A failed heater blend door or actuator can cause the temperature control for the HVAC system to stop working. A clicking sound from the dash area would commonly indicate an actuator fault. If the heater gets stuck on the hottest setting, the heater blend door may be broken requiring replacement of the heater box to repair the issue.
Rear Wiper May Not Fully Contact Rear Window
The rear window wiper may not fully contact the rear window. Our technicians tell us that replacing both the wiper blade and wiper arm will generally correct this issue.
Worn Timing Chain Cassettes May Cause Rattling Noise From Engine
A rattling noise from the engine may indicate that the timing chain cassette is worn. Our technicians tell us that installing an updated cassette and timing chain tensioner should correct this concern.
Rear Wiper Not Working
The rear wiper may stop working. This could be due to a rear wiper motor that has failed requiring replacement.
Dry Excluder Seals May Cause Squealing in Front Wheels Under 30 MPH
4wd vehicles may develop a squealing noise coming from the front wheels when driving below 30 mph. This is generally caused by dry excluder seals, lubricating the seals will commonly correct this concern.
Updated Differential Clutch Kit Available if Rear End Noise is Heard
If a noise from the rear end is heard when going around turns or after driving at highway speed for an extended period, this could be caused by a failing deferential clutch kit. An updated differential clutch kit available.
Ticking Type Noise Due to Cracked Exhaust Manifold
A ticking noise may develop from the engine due to a cracked exhaust manifold. Damaged exhaust manifolds will require replacement to correct this issue.
Ignition wires can rest on exhaust manifolds and melt/become damaged
5.0L V8
Ignition wires can rest on the exhaust manifolds if they are not properly secured. The hot manifolds will melt the insulation on the wires, damaging the wires and causing misfires.