1996 Ford Explorer Repair and Maintenance
A guide to problems, costs, maintenance and repair for your 1996 Ford Explorer
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1996 Ford Explorer ProblemsHeater Stuck on Hottest Setting Due to Broken Heater Blend Door
A failed heater blend door or actuator can cause the temperature control for the HVAC system to stop working. A clicking sound from the dash area would commonly indicate an actuator fault. If the heater gets stuck on the hottest setting, the heater blend door may be broken requiring replacement of the heater box to repair the issue.
A ticking noise may develop from the engine due to a cracked exhaust manifold. Damaged exhaust manifolds will require replacement to correct this issue.
Various problems with the 5-speed automatic transmission were common. These problems can be more common on the 2002 models with build dates before March, 2002. There are many service bulletins describing the diagnoses and repairs, which include fluid leak repairs, transmission software updates, or internal failures requiring a costly repair.
1996 Ford Explorer QuestionsWhy truck is jumping and howling about to cut off when turing steering wheel. (1 answer)
Truck starts fine. After start, you can feel truck hiccuping slightly. When accelerating from abt 10-20 mph, truck revs rpm up to 3 and doesn't come down. Can't really accelerate past 30-40mph. When turning left or right with steering wheel, car hiccups and jumps and slows down and will e...
I ran out of gas and now it won't start
1996 Ford Explorer RecallsRecall 01X001000
Ford has recalled certain 1995-1997 Explorer and 1997 Mercury Mountaineer vehicles because the sway bar links could fracture. If one or both sway bar links fracture, vehicle stability is affected, which can cause handling issues. Dealers will replace both sway bar links with revised parts.
Ford has recalled Firestone Wilderness AT and Radial ATX tires installed on multiple lines of Ford trucks from 1991 to 2000. On some tires, under extreme conditions, the tread could separate, which can cause immediate tire failure. This may lead to a loss of vehicle control, injury, and death. Dealers replaced the affected tires.