Resources for the Repair and Maintenance of your BMW 545i
BMW 545i Models:
BMW 545i Problems
Noise From Top of Front/Rear Doors When Windows Are Fully Up
A creak or squeak can be heard from the top of the front or rear doors. This noise is most noticeable when the windows are fully up. The noise is caused by the decay of the flocking material on the door seals. New door seals, Teflon tape, special lube, or a combination of all of these may be needed to eliminate the noise.
New Brake Pad Wear Sensor Design Will Prevent Squealing
If the brakes are squealing, there's a good chance it is the brake pad wear sensor. A new design was implemented in January 2006 and can be identified by its green color.
BMW 545i Recalls (Recent)
BMW 325Ci Recall 08V384000
Summary: BMW IS RECALLING 200,000 MY 2006 3 SERIES SPORT SEAT, MY 2004-2006 5 SERIES STANDARD AND SPORT SEAT, AND MY 2004-2006 X3 PASSENGER VEHICLES. DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT, SMALL CRACKS HAVE DEVELOPED IN THE MAT. IF THIS OCCURS, THE FRONT PASSENGER AIR BAGS, WITH THE EXCEPTION OF THE HEAD PROTECTION SYSTEM, WILL BE DEACTIVATED AND THE AIR BAG WARNING LAMP AS WELL AS THE PASSENGER AIR BAG "ON-OFF" LAMP WILL BE ILLUMINATED.
Learn more »Seat Back Side Bolster Heating Element May Be Damaged
RepairPal Expert Overview:
Excessive wear may develop on the side bolsters of the seat backrest. As a result the seat heater mat located in this area may be damaged. If such damage were to occur, with the system turned on, the occupant may feel excessive heat from the area. The heating element may damage or melt a small hole in this damaged area of the seat cover. If this happened, it could lead to the seat occupant being burned. Dealers will modify the seat heating circuit to correct this concern. This recall is expected to begin during December of 2004.
Learn more »BMW 550i Recall 05V504000
Summary: CERTAIN PASSENGER VEHICLES MAY HAVE BEEN BUILT WITH AN INCORRECTLY MANUFACTURED AUTOMATIC TRANSMISSION PARKING PAWL GUIDE PLATE.
Learn more »Potential Fuel Leak From Fuel Supply Line
RepairPal Expert Overview:
A circular retention clip at the quick-release fuel line coupling was inadvertently not installed. In the event of a severe frontal crash the quick release coupling could separate causing fuel leakage. Any fuel leak always increases the risk of a fire. Dealers will install a retention clip at the quick-release coupling on the fuel supply line. The recall began on July 5, 2004.
Learn more »The Engine May Stall and/or Not Start
RepairPal Expert Overview:
The digital management control (EMC) unit may not have produced according to specification. The engine may stall and not restart. As a result, a loss of power steering, and after repeated actuation of the brake pedal, a loss of brake power assist will occur. These conditions could result in a vehicle crash. Dealers will install a new (EMC) unit to correct this issue. This recall began on July 16, 2004.
Learn more »BMW 545i Questions and Answers
i replace the valver cover gaskets, now vehicle shows check engine light stating all cilynders misfire, i wonder if it lost the timing..please help i have no money and it is my only transportation
My airconditioner every now and then decides not to blow cold. Is likely to be a faulty thermostat or does anyone know if there is a common fault?
I purchased a replacement Sensor for the faulty one in my car, but can't find where it is located on the car.
at 35 to 40 shifts in and out of overdrive
How do you reset the change oil light on your i drive on a 2004 BMW 545i?
BMW 545i Stories
I love my car. Looks just like the front picture, sport suspension and 6 speed stick shift. I purchased my car at 43,000 miles and within 19 months and have 104,000miles. Oil change at BMW every 15,000 miles. Replaced air pump ,check for oil leak at left front in front of head. Had a new clutch and presure plate replaced at 104,000, also starter bendex was cleaned and greesed while transmision was out. Cluch dust cuases bendex on starter to squeel after starting. Airbag sensor in passenger seat, replaced under wanrentee. New battery at 63,000. New tires, Front at 60,000 (michelin Pilot AS) and 104,000(Continetal Extream -DWS), Back at 60,000, 80,000 and 104,000. Wheel alignment at 60,000, 80,000 and 98,000 miles. Still rides like a new car.
The window squeel that owners experience can be eliminated by a cleaner from NAPA.
I love my 545i, had to replace the alternator but nothing out of the ordinary in the first 67k miles.
Replaced automatic transmission