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2004 GMC Sierra 3500 Problems

Find the most common issues based on 2004 GMC Sierra 3500 owner complaints.
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Most Common 2004 GMC Sierra 3500 Problems

Illumination of the Check Engine Light can be caused by a loose or worn gas cap.
The daytime running lights are prone to burning out. Our technicians tell us that the light sockets may show signs of heat damage but usually are OK. Always be sure to use the correct replaceme...
Units with 4 wheel disk brakes may develop at situation where the park brake does not hold as it should. Our technicians tell us this can be caused by worn park brake shoes located inside the dru...
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3 Known 2004 GMC Sierra 3500 Brakes Problems

Units with 4 wheel disk brakes may develop at situation where the park brake does not hold as it should. Our technicians tell us this can be caused by worn park brake shoes located inside the dru...
The anti-lock brake system (ABS) pump may stay running after the ignition is turned off causing the battery to go dead. Our technicians tell us that the ABS control module should be replaced to cor...
A poor electrical ground under the battery tray may cause the ABS warning light to illuminate. Our technicians tell us that cleaning and properly securing this ground and also the main ABS ground ...

2 Known 2004 GMC Sierra 3500 Drive Train Problems

Our technicians highly recommend that the transmission is serviced every 30,000 miles to avoid problems and maintain optimal operating order.
The 4WD transfer case encoder motor position sensor or the selector switch may fail causing the service 4WD message to be displayed. Fault code(s) stored in the transfer case control module will ...

5 Known 2004 GMC Sierra 3500 Electrical & Lights Problems

The daytime running lights are prone to burning out. Our technicians tell us that the light sockets may show signs of heat damage but usually are OK. Always be sure to use the correct replaceme...
The speedometer or other instrument panel gauge may begin to work erratically at times. Our technicians tell us that the instrument cluster must be sent to a repair facility to correct this fault. ...
A clicking noise may be noted from the turn signal flasher after the turn signals are switched off. This is commonly cause by a faulty turn signal switch which will require replacement.

3 Known 2004 GMC Sierra 3500 Engine Problems

The spark plugs should be replaced every 100,000 miles. Our technicians recommend replacing the spark plug wires also at this time.
A dirty throttle body may cause a lower than normal idle and possible stalling condition. Performing a throttle body service will commonly correct this concern.
The fuel pump may fail causing the engine to stall and not restart.

4 Known 2004 GMC Sierra 3500 Exhaust & Emissions Problems

Illumination of the Check Engine Light can be caused by a loose or worn gas cap.
One or both secondary air injection check valves may become restricted causing poor air flow resulting in illumination of the Check Engine Light. It is often recommend to replace both check valves...
The muffler heat shield may become loose on the muffler causing a rattle or popping noise. Our technicians tell us there is a kit available from GM to correct this problem.

2 Known 2004 GMC Sierra 3500 Heating & Air Conditioning Problems

One or more heater & AC (HVAC) temperature and/or air delivery mode door actuator may fail, resulting in improper temperature or air delivery. If this occurs, fault code(s) should be stored...
Extended life coolant may become contaminated and require cooling system service before the recommended 100,000 miles.

1 Known 2004 GMC Sierra 3500 Maintenance Problem

Our technicians recommend flushing the brake fluid every 60,000 miles. Brake fluid that is dirty may cause problems in the brake system.

0 Known 2004 GMC Sierra 3500 Miscellaneous Problems

0 Known 2004 GMC Sierra 3500 Suspension & Steering Problems

20
Known 2004 GMC Sierra 3500 Problems & Complaints

The anti-lock brake system (ABS) pump may stay running after the ignition is turned off causing the battery to go dead. Our technicians tell us that the ABS control module should be replaced to cor...
The muffler heat shield may become loose on the muffler causing a rattle or popping noise. Our technicians tell us there is a kit available from GM to correct this problem.
The daytime running lights are prone to burning out. Our technicians tell us that the light sockets may show signs of heat damage but usually are OK. Always be sure to use the correct replaceme...
A poor electrical ground under the battery tray may cause the ABS warning light to illuminate. Our technicians tell us that cleaning and properly securing this ground and also the main ABS ground ...
Units with 4 wheel disk brakes may develop at situation where the park brake does not hold as it should. Our technicians tell us this can be caused by worn park brake shoes located inside the dru...
A clicking noise may be noted from the turn signal flasher after the turn signals are switched off. This is commonly cause by a faulty turn signal switch which will require replacement.
The speedometer or other instrument panel gauge may begin to work erratically at times. Our technicians tell us that the instrument cluster must be sent to a repair facility to correct this fault. ...
The fuel pump may fail causing the engine to stall and not restart.
The headlight switch used on the GMC Sierra 3500 is known to fail through normal operation. Since the headlight switch is also integrated into the interior lights, a malfunctioning switch can cause...
A dirty throttle body may cause a lower than normal idle and possible stalling condition. Performing a throttle body service will commonly correct this concern.
It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pum...
The 2004-2007 GMC Sierra 3500 HD is known to have issues with the EVAP system, a part of your emission control system. The EVAP canister vent valve or valve solenoid wiring may fail causing illumi...
The spark plugs should be replaced every 100,000 miles. Our technicians recommend replacing the spark plug wires also at this time.
Our technicians recommend flushing the brake fluid every 60,000 miles. Brake fluid that is dirty may cause problems in the brake system.
One or both secondary air injection check valves may become restricted causing poor air flow resulting in illumination of the Check Engine Light. It is often recommend to replace both check valves...
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