2002 Volvo S60 Problem Reports

Most Reported 2002 Volvo S60 Problem Reports

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The automatic transmission may develop shifting problems and/or the Check Engine Light may illuminate due to internal component failure and/or software issues. It is always best to be sure the transmission control module has the latest software installed when any major transmission repair is performed.

It is not uncommon for the exterior light bulbs to burn out prematurely. No repair option has been reported other than replacing the failed bulb.

Front upper strut mounts may wear prematurely, resulting in loud noise from the front of the vehicle when going over bumps.

Several complaints have been reported regarding Volvo S60 transmission shifting issues. Long shift times between gear shifts, hard shifting, hard downshifting and a loss of transmission operation all together to name a few.

If the issue is minor, a transmission software update may fix this issue. If available, the software should be updated before any repairs are made.

There are several technical service bulletins (TSB's) available from Volvo that address these shifting issues and they should be consulted by the repair shop during the automatic transmission diagnostic process.

Regular servicing of the transmission fluid can help with preventing transmission failure, but not in all cases. Follow the suggested fluid replacement interval recommended by Volvo. You will find this in your owners manual, or find it here: http://bit.ly/Volvo_Owners_Manuals

The anti-lock brake system (ABS) warning light and/or other dash warning lights may illuminate due to a failed ABS Control Module. Replacement of the failed module is generally required to correct this concern.

Front and/or rear sway bar end links may wear out prematurely, causing a knocking noise from the front or rear of the vehicle when driving on bumpy roads. Our technicians recommend inspecting the links at each service, they should be replaced if any looseness is found.

The front control arm bushings wear out, resulting in alignment issues and squeaking and/or knocking noises from the front end. Worn bushings will require replacement.

Mass airflow sensor (MAF) failures have been reported, causing engine idle problems, as well as acceleration hesitations. The Check Engine Light will normally illuminate when the MAF starts to fail.

I have my 2006 Volvo s60 2.5t AWD serviced at the dealership per the recommended schedule in the Owner's Manual. Recently between the 37,500 and 45,000 mile service I noticed my "Coolant Level Low" light coming on about every 2 months but I park my car in a garage and have never seen any fluid leaking. I add the 50/50 coolant to the full level only to have to add it again in a few weeks. Today at my 45,000 service the Dealership tells me my ra...

One or both of the front wheel bearings may fail resulting in a rumbling noise from the front wheel area when driving over 25 mph.

Coolant leaking from the front of the vehicle is often due to a leaking radiator, which must be replaced.

There is a computer that controls all these items and it's called the rear electrical module, or the "REM". To temporarily address this issue you can pull the fuse from the rear fuse box labeled "REM" and everything should start working again. 

Volvo has updated software for the REM that will help prevent this from happening again. See a Volvo shop or Dealer and have this and all the software in the vehicle checked and updated every 30,000 miles.

Engine oil leaks from the PCV housing and turbocharger oil return line seals have been reported.

The Electronic Throttle Module (ETM) has a higher than normal failure rate. Volvo has extended the warranty on some of the ETMs to 10 years/200,000 miles

The steering wheel module (SWM) stops working, this affects the turn signals, horn, cruise control, and audio buttons on the steering wheel.