2002 Volvo S60 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2002 Volvo S60

2002 Volvo S60 Problems

Fuel gauge, rear door locks and trunk switch inoperative

There is a computer that controls all these items and it's called the rear electrical module, or the "REM". To temporarily address this issue you can pull the fuse from the rear fuse box labeled "REM" and everything should start working again. 

Volvo has updated software for the REM that will help prevent this from happening again. See a Volvo shop or Dealer and have this and all the software in the vehicle checked and updated every 30,000 miles.

Exterior Light Bulbs May Burn Out Prematurely

It is not uncommon for the exterior light bulbs to burn out prematurely. No repair option has been reported other than replacing the failed bulb.

Worn Sway Bar Links Causing Knocking Over Bumps

Front and/or rear sway bar end links may wear out prematurely, causing a knocking noise from the front or rear of the vehicle when driving on bumpy roads. Our technicians recommend inspecting the links at each service, they should be replaced if any looseness is found.

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2002 Volvo S60 Recalls

Volvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

Vehicles in Warm Weather Climates May Develop a Fuel Leak

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

Recall 07V152000
ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.

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2002 Volvo S60 Reviews

This car looks great, but it's very expensive to maintain. And all Volvo Dealers are not honest and forthright with their prices on parts and labor, especially if you are a woman. Do your homework! each dealer has it's own prices on parts and labor. I have found that the Volvo dealer nearest me (SCOTT VOLVO OF LEHIGH VALLEY, PA) are especially into ripping off their clients. I asked for a pri...
Safe and comfortable. But expensive to mantainance.
great fun comfortable car

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