The heating, ventilation and AC (HVAC) temperature control knob may be hard to turn. Mitsubishi Motors has released a service bulletin out outlining the necessary repairs. Repairs involve installing a new air blend door lever and link, lubing the blend door track, and installing a filter on top of the blower motor housing to prevent entry of dirt and debris. If the temperature control assembly has been damaged it will require replacement also.
Problems for specific Mitsubishi Outlander years:
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Most reported 2005 Mitsubishi Outlander problems
Erratic HVAC blower motor operation may be caused by a failed blower motor and/or blower motor resistor. Our technicians tell us that if the blower motor resistor fails the blower motor should be checked. If the blower motor fails its functional test in should be replaced along with the failed blower motor resistor.
An engine overheating condition may develop due to a failed radiator cooling fan controller. The failed controller should be replaced to correct this issue.
the exhaust system noise was due to a rusted and cracked flex section on the front "Y" pipe. Dealer cost for the pipe alone was over $350.00. I saved over $125.00 with an online warehouse.