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Problems for specific Dodge Caravan years:

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Most reported 2004 Dodge Caravan problems

 

Verified for the Dodge Caravan

Worn sway bar bushings or sway bar end links may cause a rattling or clunking noise from the front suspension during low-speed driving. Though not always the root cause, front struts are often replaced for this condition.

37 Reports
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Verified for the Dodge Caravan

Due to the crankshaft end play being out of specification, the front crankshaft seal can be popped or pushed out. Revised crank main thrust bearings will solve the problem.

29 Reports
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Verified for the Dodge Caravan

Some vehicles may develop a musty odor coming from the HVAC system, Dodge has issued a cleaner/disinfectant and a coating for the evaporator designed to inhibit bacterial growth.

22 Reports
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Verified for the Dodge Caravan

Intermittently, the key may not start the car or release from the ignition. If it is excessively worn, replace the key. If the new key doesn't work, replacing the lock cylinder including tumblers should correct this concern.

15 Reports
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Verified for the Dodge Caravan

An oil leak from the oil filter adapter may be evident. Dodge has made a revised oil filter adapter is available.

14 Reports
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Verified for the Dodge Caravan

A moaning or fog horn sound may be heard while turning at a slow speed. Installing a finned power steering cooler will help alleviate the problem, but it may be necessary to replace the power steering rack.

11 Reports
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Verified for the Dodge Caravan

If the HVAC (heater) housing is not properly sealed at the bulkhead (firewall), water can leak into the passenger compartment. Foam sealant should be used to seal any gaps and the evaporator drain tube can be modified to prevent further water entry.

10 Reports
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Verified for the Dodge Caravan

Coolant leaks coming from the underbody on vehicles equipped with rear heat/AC are common. The underbody hoses should be inspected as part of regular maintenance. If you drive on roads where salt is prevalent the problem is generally more severe. Some 2005 models are involved in a special service action, no government recall was issued.

7 Reports
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Verified for the Dodge Caravan
If a shudder is felt while turning the vehicle at low speeds, replacing the power steering hoses with revised hoses may be necessary. Also consider installing a finned power steering cooler.
5 Reports
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Verified for the Dodge Caravan

While turning in either direction during low speed parking lot maneuvers, if a creaking, squawking, squeaking, grinding, or groaning sound is heard from the front strut area, locate the front strut dust boot and rotate the dust boot side to side. If the sound is present, applying lubricant to the jounce bumper (bump stop) of both front struts can help with the noise.

5 Reports
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Verified for the Dodge Caravan

A failing head lamp switch can cause the head lamps and/or instrument cluster lighting to flicker or dim. The head lamp switch should have a noticeable click between each position; a "mushy" feel is a strong indication of a failing switch.

4 Reports
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Verified for the Dodge Caravan

Due to a lack of lubrication, the AC compressor can fail. The AC compressor warranty was extended to seven years or 70,000 miles.

4 Reports
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Verified for the Dodge Caravan
If the horn starts honking and the parking lights flash as if the alarm has been set off—and the vehicle is not equipped with the security system—reprogramming the front control module (FCM) with new software typically solves the problem.
4 Reports
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Verified for the Dodge Caravan

Under heavy acceleration in temperatures above 80° F, an engine spark knock can be heard. The powertrain control module may require replacement.

3 Reports
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Verified for the Dodge Caravan

If you have to press the remote button numerous times to open the power liftgate, it may be necessary to update the software in the power liftgate module to correct this issue.

2 Reports
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