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Resources for the Repair and Maintenance of your Chevrolet Silverado 2500 HD

Chevrolet Silverado 2500 HD Models:

Image for car images Chevrolet 2001 2002 Chevrolet Silverado HD size thumb Image for car images Chevrolet 2003 2004 Chevrolet Silverado HD size thumb Image for car images Chevrolet 2005 2006 Chevrolet Silverado HD size thumb Image for car images Chevrolet 2007 2010 Chevrolet Silverado HD size thumb Image for car images Chevrolet 2011 2012 Chevrolet Silverado HD size thumb

Chevrolet Silverado 2500 HD Problems

Electrical & Lights -- Verified

The speedometer or other instrument panel gauge may begin to work erratically at times. Our technicians tell us that the instrument cluster must be sent to a repair facility to correct this fault. The warranty has been extended on some of these units to 7 years or 70,000 miles.

Electrical & Lights -- Verified

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

Exhaust & Emissions -- Verified

The muffler heat shield may become loose on the muffler causing a rattle or popping noise. Our technicians tell us there is a kit available from GM to correct this problem.

Electrical & Lights -- Verified

The daytime running lights are prone to burning out. Our technicians tell us that the light sockets may show signs of heat damage but usually are OK. Always be sure to use the correct replacement bulb for the best life expectancy. The new bulb recommendation for 2001-2003 models is #4114K (trade number).

Exhaust & Emissions -- Verified

One or both secondary air injection check valves may become restricted causing poor air flow resulting in illumination of the Check Engine Light. It is often recommend to replace both check valves even if a fault code is set for only one bank of cylinders. Replacing only one valve may result in a return trip to the repair shop.

Chevrolet Silverado 2500 HD Recalls (Recent)

Body, Interior & Misc., November 6, 2006

Summary: CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

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Body, Interior & Misc., March 31, 2006

RepairPal Expert Overview:

The tire and loading information label on the driver's side door frame may be inaccurate. A misprinted label could lead to overloading of the vehicle, which could possibly lead to tire failure and a crash. Owners will be provided with corrected labels and installation instructions. At customers' request, a dealer can install the label for them. The recall began March 31, 2006. The GM recall number is 05109.

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Body, Interior & Misc., July 21, 2005

RepairPal Expert Overview:

The second row center seat belt routing may make it difficult to position correctly on smaller passengers. If the seat belt rides up to fit around the abdomen, the risk of internal injury is increased in a crash. Dealers will cut the guide loop, remove a portion of the loop, and the remaining sides should be folded over and secured with a retainer. The recall began July 21, 2005. The GM recall number is 05037.

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Brakes, June 18, 2004

RepairPal Expert Overview:

The hydro-boost housing relief valve bore may be out of specification. The seal may fracture as a result, which may reduce braking assist and slightly increase the steering effort while braking. Under certain conditions, more braking effort will be required to stop the vehicle. Dealers will replace the hydro-boost relief valve. The recall began June 18, 2004. The GM recall number is 04004.

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Drive Train, February 22, 2005

RepairPal Expert Overview:

Under certain conditions, the shift lever position indicator located in the instrument cluster may not illuminate. If the indicator does not illuminate, the driver may not know which gear the vehicle is in. This could result in the vehicle moving in an unintended direction, increasing the risk of a crash. Dealers will reprogram the instrument panel cluster to correct this concern. This recall is expected to begin on February 14, 2005. The General Motors recall number is 05023.

 

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Chevrolet Silverado 2500 HD Questions and Answers

PALMER, 2001 Chevrolet Silverado 2500 HD, 6.0L V8, Locust, NC

I WIRED UP A NEW DIGETAL BOX IN MY TRK AND IT DOESN'T WORK .????? I CHECKED ALL THE FUSES AND THEY ARE GOOD

Tunkwa, 2001 Chevrolet Silverado 2500 HD, 6.0L V8, Sumas, WA

The bearing on the transfer case is loose. I just replaced the transfer case last year. Also I get 460 kilometers per 128 litre tank..I had a complete tune up changed everything..is there any thin...

queeny, 2001 Chevrolet Silverado 2500 HD, 6.0L V8, Fresno, CA

What is the name of, and how can I replace the water heater hose connection at the firewall ?

sharles, 2001 Chevrolet Silverado 2500 HD, 6.0L V8, Tipton, IN

is this a switch in the gearshift handle or internal within the transmission??

Mike from indy, 2001 Chevrolet Silverado 2500 HD, 6.6L V8 Diesel Turbo, Martinsville, IN

how much does it cost to replace head gaskets ?should i reolace water pump at the same time>

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Chevrolet Silverado 2500 HD Reviews

I keep having to replace rear axel seals, this will be the third time. Should I go to GM to buy the part???

I have a regular cab 2500HD with currently 101,000 miles on it. It's probably been the best truck I have ever owned. I have only had to replace the brakes once, and I currently only have issues with the door speakers for the radio. Other than performing regular PMs, I never have had to do any major repairs and it has never left me stranded. I have been very impressed by it over the years, a very dependable truck. I can't say that about the Dodges I've owned! When this truck finally falls apart, I'll buy another Chevy!

I have a 2013 chevy 2500 and I love it except for the gas milage ,its got a 6.0 with 383 gear and I get 9.8 miles in town and 13 mpg on highway and when I tow my 5th wheel I get about 9mpg the motor has the power to pull but it drinks a lot of gas.I have 7000 miles on it keep thinking its gonna get better with time but so far no luck.

continue to replace diesel injectors one every 6-8 months, changed the fuel sensor and sending unit, replaced LF wheel bearing, transmission lines started to weep at the metal to rubber crimps, replaced all 3 U joints, replaced the carrier bearing rubber bushing twice, ABS brake light come and goes ever so often, ALL AT under 73K miles. Its one of those vehicles that you drive and wonder what warning light is going to turn on next and what will it cost, injectors are $600+ with core charges at $110. when its good its perfect.

2003 Duramax, now has 157xxx miles. I love this truck but during the last year, which is not bad, I've had the following issues:
Brake HydroBoost
Master Cylinder
Fuel Injectors at 133k
Glow Plugs - Every winter like clock-work it needed one glow every January. There is still one that has not been replaced. But each time a glow plug was replaced the truck ran better.
I bought it with 68k miles. I rated the engine low because of fuel injector issues.

LEAKING DIESEL FUEL IN THE ENGINE BLOCK. This is caused by leaky/faulty fuel injectors. When the injectors go bad they leak diesel in the block. That is when I finally needed to swap the injectors. My engine oil levels were increasing and smelling like you know what?