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Chevrolet Express 3500 Repair and Maintenance Costs

A guide to repairs, service, and maintenance costs for your Chevrolet Express 3500

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The national average repair and maintenance cost for a Chevrolet Express 3500 is between $557 and $681 per year. Repair and maintenance costs vary depending on age, mileage, location and service provider.

Chevrolet Repair Estimates
Car
Service
Price
1998 Chevrolet Express 3500
Valve Cover Gasket Replacement
$334 - $467
2000 Chevrolet Express 3500
Exhaust Manifold Replacement
$430 - $542
2001 Chevrolet Express 3500 Service Detail: 6.5L V8 Diesel Turbo, Right Side
Exhaust Manifold Gasket Replacement
$173 - $221
2005 Chevrolet Express 3500 Location: Both Sides
Wheel Bearing Replacement - Front
$576 - $841
2003 Chevrolet Express 3500
Fuel Pump Replacement
$680 - $925
Repair Estimates

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Chevrolet Express 3500
$
124
to $
1,377
Chevrolet Express 3500
$
392
to $
1,263
Chevrolet Express 3500
$
198
to $
783
Chevrolet Express 3500
$
176
to $
1,264
Chevrolet Express 3500
$
183
to $
1,011

Chevrolet Express 3500 Problems

One or More Rear Lights May Not Work

The tail light wiring harness in the cargo area is not protected very well. As a result it may become damaged due to normal wear a tear. This damage can causing some or all of the rear lights to stop working.

Erratic Fuel Gauge Operation

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

The Fuel Pump May Fail Causing the Engine to Stall or Crank Over But Not Start

The fuel pump may fail causing the engine to stall and not restart. Our technicians recommend replacing the fuel filter every 30,000 miles to help prevent undue strain on the fuel pump.

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Chevrolet Express 3500 Questions

Where is the fuel pressure sensor located? (1 answer)

2007 chevy express 3500 cargo van with a bad fuel pressure sensor. I can replace it myself if I know where to look, Is it on top of the gas tank or on the front side?

The blower only blows on 1-3. But not 4, which is the high speed. Why? (1 answer)

We've checked fuses under hood. Are we missing a fuse block some where?

I have a large evap leak. Are there any common problems that I can look for (1 answer)

I visually inspected the whole system and could not find any obvious breaks or leaks I also changed intake manifold gasket I was just curious this is a common problem and if there's something that I can look for

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Chevrolet Express 3500 Recalls

Vehicle Equipped With Improper Inside And Outside Mirror Combinations

The vehicles were built with an improper mirror combination of no inside rear view mirror and a right hand convex mirror. Vehicles require both side mirrors being flat if no inside mirror is provided. Dealers will install a right hand flat rear view mirror free of charge to resolve the concern.

Engine Stalls From Electrical Module Short

The chassis electrical module can short due to internal contamination. This can result in the vehicle stalling. Dealers will replace the chassis electronic module free of charge to resolve the concern.

Natural Gas Leak

Certain vehicles equipped to run on compressed natural gas are being recalled because the high pressure natural gas regulator could develop a leak, increasing the risk of a fire or explosion. Dealers will replace the natural gas regulator to correct this concern.

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Chevrolet Express 3500 Reviews

My Check engine light is on The following codes needs attention C004S C0283 C0228 P0056 Please Help! Help.
@around 65K now. Very reliable vehicle. Still on original brakes even though I live and drive mostly in a metro area. Great air and since I live in the desert that says even more. But I am glad the Van does have the rear air option. Other than that I have only had a few bulbs burn out. Perform all scheduled maintenance and have not had major problems. Though I have 2 weird intermittent p...
Very bad problem with paint on this vehicle. Paint starts peeling off the hood and then off the rest of the van. All that is left is the primer. If you watch when you are on the road you will see many of these models with the same problem.

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