2004 Dodge Sprinter 2500 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Dodge Sprinter 2500

2004 Dodge Sprinter 2500 Problems

Transmission Fluid Leak

A transmission fluid leak may be noted from the area of the 13 pin electrical connector. Replacing the guide bushing and o-ring seal should correct this issue.

Air Temperature Sensor May Fail

The intake temperature sensor may fail resulting in illumination of the Check Engine Light and various driveability concerns. Our technicians tell us the intake air temperature reading on the scan tool should be within 10 degrees F of the actual ambient temperature, if it's not the intake temperature sensor should be replaced.

False ECM and /or ABS codes

False or unrelated trouble codes in the engine control module (ECM) and/or anti-lock brake module (ABS) may be caused by a brake light bulb issue or corrosion in the bulb socket or trailer harness connector. Our technicians tell us all bulbs should be inspected for correct function and application. Also, all related sockets, connectors, and circuit boards should be checked for corrosion if this issue occurs.

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2004 Dodge Sprinter 2500 Recalls

Recall 08V339000
SPRINTER IS RECALLING 27 MY 2001-2006 DODGE AND FREIGHTLINER 2500 AND 3500 VEHICLES. THE WELDING SEAM BETWEEN THE BRACKET AND STEERING COLUMN OF AFFECTED SPARE PARTS DOES NOT MEET DESIGN SPECIFICATIONS. THE RESULT OF AN OUT OF SPECIFICATION WELDING SEAM IS THAT THE STEERING COLUMN MAY DETACH FRO...
The Rear Interior Lamp May Short Circuit

During extremely hot and humid conditions, on trucks equipped with rear air conditioning, the lens for the rear light may distort from the combined heat from the bulb and weather conditions. This could lead to a short circuit of the rear lamp, increasing the risk of fire. Dealers will replace the rear interior lamps with an improved design. The recall began December 17, 2007.

Handicap Conversion Vehicles: Wheel Chairs Not Secure In Retractors

The retractor that secures a wheel chair in a handicapped conversion vehicle may be ineffective. Dealers will inspect and replace the wheel chair securement retractors as necessary to resolve the concern.

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