On 3.9L V6 and 5.9L V8 engines, the intake manifold gasket may leak and cause increased oil consumption and a spark knock during acceleration; the gasket should be replaced.
Resources for the Repair and Maintenance of your 2002 Dodge Ram 2500
2002 Dodge Ram 2500
2002 Dodge Ram 2500 Problems
If the engine is difficult to start or cranks but does not start, it can be caused by a leak in the return side of the fuel system. This type of leak can allow air to enter the injection pump resulting in starting issues. A rubber hose on the back of the injection pump, connecting the pump to the steel hard line, that can be the source of this type of leak.
Some vehicles may develop a musty odor coming from the HVAC system, Dodge has issued a cleaner/disinfectant and a coating for the evaporator designed to inhibit bacterial growth.
If a Check Engine Light illuminates indicating leak detection pump (LDP) failure, the cause is often pinched or disconnected vacuum lines to the pump. Vacuum lines should be inspected before replacing the leak detection pump. Contamination (carbon or debris) in the pump can cause failure and any hoses should be cleared before a new pump is installed.
Engine overheating can result from coolant leaks which are commonly found at the thermostat housing gasket, water pump, heater return tube O-ring at the water pump, intake manifold gasket, and timing cover gasket. Our technicians recommend a complete inspection of the cooling system after any repairs are made to be sure there are no other leaks.
2002 Dodge Ram 2500 Recalls (Recent)
RepairPal Expert Overview:
Chrysler has recalled certain 2002-2009 Dodge Rams (1500/2500/3500) because the wiper module assemblies may be susceptible to water intrusion, which may result in partial or complete loss of windshield wiper capability. This may cause reduced visibility for the driver, which could result in a crash. Dealers will replace the wiper module assemblies with vented wiper motor housings.
RepairPal Expert Overview:
Chrysler has recalled certain 1998-2003 Dodge Ram 1500/2500 models equipped with four-wheel ABS because aftermarket batteries may leak electrolyte onto the ABS control module connector, which can compromise the sealing integrity. This may allow development of a short circuit in the connector, which could eventually lead to a fire. Dealers will inspect the ABS control module connector for electrolyte damage and replace it if necessary.
RepairPal Expert Overview:
Chrysler has recalled certain 2002 Dodge Ram 1500/2500 models because the rear axle flange weld to the axle tube could fatigue, which can allow the brake caliper assembly to rotate. This may cause the brake line to separate from the caliper, which may result in a loss of brake fluid in the rear brake hydraulic system. Dealers will install rear brake caliper reinforcements on the rear axle assemblies.
2002 Dodge Ram 2500 Questions and Answers
climate control will not switch between vents and defrost cold air blows on floor but nowhere else it isn't the vacume modual
cruise control will not engage light comes on and have strong vacum in lines
air will not cool at stop when driving it cools
hey i have a 2002 dodge 2500 diesel with a super chip in it. I seem to loose acceleration power around 2000 rpm's but only if i try to accelerate from 2000 rpm's. If i get on the peddle u...
2002 Dodge Ram 2500 Reviews
My gas 2500 has less than 45,000 miles on it and the vehilce is simply a pile of rust - even my mechanic has never seen anything like it. Just repalced a rusted exhaust manifold, rusted malfuncting coil, crank sensor, front shocks, rear brakes (complete). Vehicle steers all over the road due to old style system (non rack & pinion). Four wheel drive dash indicator replaced twice and still does not work. Defroster/heater selector gets confused. The rust is very bad for a relatively low mileage vehicle. Gas mileage between 9 to 12 MPG. Sorry to say, would never purchase a Dodge again unless they really improve this vehicle.
This truck has 114,869 miles on it and like every other Dodge this year or older the dash has cracked every where even when the windows are cracked and a vent shade in the winsheild in the hot South Texas sun. The dash was only 2 years old with 56,000 miles on the truck. the other interior is kind of cheap byt is okay its just the plastic parts.I have had Ford Super Duty work trucks up to 10 years old with no cracked dashes shame on you Dodge they know of and admited that there is a dash problem. A/C comp. is in the worse place its on the bottom of the motor on the exaust/turbo side and that produces the most heat over there and the engine is desighned to suck the heat out the bottom and it goes right over the A/C Comp. I have had to put 3 A/C systems on my truck my self im a retired Field Mechanic form Cat. Besides that the truck runs good has plenty of power and has never left stranded any where. Chnaged oil in it every 5,000 miles with Rotella 15w40 and keeps on going. Cummins replaced the injection pump and lift pump for free when it started acting up at 96,000 miles and updated with new injection pump and lift pump this was before low sulpher diesel. I put Lucas diesel fuel additive in the fuel tank when I fill up to suppliment for the low sulpher diesel. Besides that it a great truck I use it to two 15,000 punds all the time and has never let me down.
The 2002 Dodge Ram Quad Cab 4x4 Cummins Turbo Diesel Laramine is possibly my favorite truck I have had thus far.
It took every bit of 4x4 ABUSE I threw at it. Hauled some crazy above payload loads I put in it and kept cranking up for more every day.
I drove it like a sports car (its very stiff suspension made this easy) and treated it like a 30 year old beater farm truck on the farm.
The only issues I had were:
At about 70k on it I blew a right front brake line and had to limp home and to a repair shop using my manual transmission for brakes.
At around 80k the very heave tail pipe from the tip to around 2' back broke off and I had to have a new one welded on.
My guess is from too much jumping and banging the poor truck all the time plus I am sure I have bottomed it out back there a few times.
I did not even plan to trade it in but I was just looking at a lot as a lot of other truck loving guys do one day and got an offer I could not refuse on a new one that normally I would not afford.