Close

Chevrolet Suburban 2500 Problems

Find the most common issues based on Chevrolet Suburban 2500 owner complaints.
Tap theto learn more about the most common Chevrolet Suburban 2500 problems.

Most Common Chevrolet Suburban 2500 Problems

Power brake systems using "hydro-boost" may leak power steering fluid from the hydro-boost unit located behind the brake master cylinder. Replacement of the hydro-boost unit is the common repair to...
The 4WD transfer case encoder motor position sensor or the selector switch may fail causing the service 4WD message to be displayed. Fault code(s) stored in the transfer case control module will ...
The anti-lock brake system (ABS) front wheel speed sensors are prone to failure. When a sensor fails, the ABS warning light may illuminate and/or the ABS system may activate erratically.
Get a Repair Estimate
Guaranteed by certified locations nationwide. Learn more
RepairPal estimates are guaranteed at over 1,700 quality certified locations nationwide. Learn more
Looking for a particular Chevrolet Suburban 2500 problem?

5 Known Chevrolet Suburban 2500 Brakes Problems

Power brake systems using "hydro-boost" may leak power steering fluid from the hydro-boost unit located behind the brake master cylinder. Replacement of the hydro-boost unit is the common repair to...
The anti-lock brake system (ABS) front wheel speed sensors are prone to failure. When a sensor fails, the ABS warning light may illuminate and/or the ABS system may activate erratically.
A poor electrical ground under the battery tray may cause the ABS warning light to illuminate. Our technicians tell us that cleaning and properly securing this ground and also the main ABS ground ...

7 Known Chevrolet Suburban 2500 Drive Train Problems

The 4WD transfer case encoder motor position sensor or the selector switch may fail causing the service 4WD message to be displayed. Fault code(s) stored in the transfer case control module will ...
Our technicians highly recommend that the transmission is serviced every 30,000 miles to avoid problems and maintain optimal operating order.
Our technicians highly recommend that the transmission is serviced every 30,000 miles to avoid problems and maintain optimal operating order.

8 Known Chevrolet Suburban 2500 Electrical & Lights Problems

The windshield wipers may not work intermittently due to a faulty wiper motor control board. Our technicians tell us that lightly taping on the wiper motor when the fault occurs should temporarily ...
The headlight switch used on the Chevrolet Suburban 2500 is known to fail through normal operation. Since the headlight switch is also integrated into the interior lights, a malfunctioning switch c...
The daytime running lights are prone to burning out. Our technicians tell us that the light sockets may show signs of heat damage but usually are OK. Always be sure to use the correct replaceme...

18 Known Chevrolet Suburban 2500 Engine Problems

The fuel pump may fail causing the engine to stall and not restart. Our technicians recommend replacing the fuel filter every 30,000 miles to help prevent undue strain on the fuel pump.
The intake manifold gasket may develop and external engine oil or coolant leak. In some cases, an internal coolant leak may occur causing coolant to mix with the engine oil. Running the engine wit...
The spark plugs should be replaced every 100,000 miles. Our technicians recommend replacing the spark plug wires also at this time.

5 Known Chevrolet Suburban 2500 Exhaust & Emissions Problems

Illumination of the Check Engine Light can be caused by a loose or worn gas cap.
The muffler heat shield may become loose on the muffler causing a rattle or popping noise. Our technicians tell us there is a kit available from GM to correct this problem.
One or both secondary air injection check valves may become restricted causing poor air flow resulting in illumination of the Check Engine Light. It is often recommend to replace both check valves...

5 Known Chevrolet Suburban 2500 Heating & Air Conditioning Problems

One or more heater & AC (HVAC) air delivery and/or temperature mode door actuator may fail. This can result in incorrect air delivery or temperature. If this occurs, fault code(s) stored...
Extended life coolant may become contaminated and require cooling system service before the recommended 100,000 miles.
The air conditioning compressor may develop an abnormal noise and require replacement. Our technicians tell us that whenever a compressor is being replaced for a noise condition, a filter kit shoul...

1 Known Chevrolet Suburban 2500 Maintenance Problem

Our technicians recommend flushing the brake fluid every 60,000 miles. Brake fluid that is dirty may cause problems in the brake system.

7 Known Chevrolet Suburban 2500 Miscellaneous Problems

The inside and outside door handles are prone to breaking.
The sunroof may stop working for various different reasons. Our technicians tell us it is often better to replace the complete sunroof assembly than to try and repair the old one.
The power door lock actuators may become slow to operate or stop working completely and require replacement.

2 Known Chevrolet Suburban 2500 Suspension & Steering Problems

The pitman arm and/or lower ball joints may wear causing loose steering and alignment issues. Replacement of worn components will be necessary before the alignment can be properly set to specific...
The steering wheel position sensor may fail, resulting in the service stability message being displayed.

58
Known Chevrolet Suburban 2500 Problems & Complaints

A clicking noise may be noted from the turn signal flasher after the turn signals are switched off. This is commonly cause by a faulty turn signal switch which will require replacement.
The speedometer or other instrument panel gauge may begin to work erratically at times. Our technicians tell us that the instrument cluster must be sent to a repair facility to correct this fault. ...
The inside door handles are prone to breaking.
The fuel pump may fail causing the engine to stall and not restart.
The alternator may fail causing the battery to go dead, or an abnormal noise may develop. The dash warning light may or may not illuminate. A failed alternator will require replacement.
Vehicles equipped whit a 4 speed automatic transmission may develop a harsh 1-2 shift and/or illumination of the Check Engine Light with code P1870 stored. This can be caused by wear of the bore fo...
The headlight switch used on the Chevrolet Suburban 2500 is known to fail through normal operation. Since the headlight switch is also integrated into the interior lights, a malfunctioning switch c...
The throttle position sensor (TPS) on the Chevrolet Suburban 2500 is known for failure which causes: Check engine light Reduced Power message OBD trouble code P2135 This issue is related to...
Acid may leak from the battery at the cable connections, resulting in corrosion on the battery cable ends and in the battery tray. A Leaking battery should be replaced and the cables thoroughly cle...
A dirty throttle body may cause a lower than normal idle and possible stalling condition. Performing a throttle body service will commonly correct this concern.
It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pum...
The 2004-2007 Chevrolet Suburban 2500 has known issues with the EVAP system, a part of your emission control system. The EVAP canister vent valve or valve solenoid wiring may fail causing illumina...
One or both secondary air injection check valves may become restricted causing poor air flow resulting in illumination of the Check Engine Light. It is often recommend to replace both check valves...
One or more fuel injectors may become stuck closed causing an engine misfire  and the Check Engine Light to illuminate. Our technicians tell us that this problem can be caused by some fuel additiv...
The engine may develop a misfire due to worn valve seats. This fault will cause the Check Engine Light to illuminate. Our technicians tell us the misfire may or may not be felt while driving. Th...
Get a Repair Estimate
Guaranteed by certified locations nationwide. Learn more
RepairPal estimates are guaranteed at over 1,700 quality certified locations nationwide. Learn more
Researching a Chevrolet Suburban 2500?
Get maintenance costs, reviews, recalls and more.