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2002 Mercedes-Benz ML500 Problems

Find the most common issues based on 2002 Mercedes-Benz ML500 owner complaints.
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Most Common 2002 Mercedes-Benz ML500 Problems

The engine may develop a stalling and/or no start condition due to a failed crankshaft position sensor.
Electrical switches in the door latches can fail, causing the door locks to rapidly actuate up and down multiple times when the locks are activated by either the keyless remote or door lock switch....
The power steering return hose may leak at the radiator cooler fitting. If the clamp is not properly tightened, the hose can blow off, causing increased steering effort and a mess under the hood.
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1 Known 2002 Mercedes-Benz ML500 Brakes Problem

Pad life varies and is dependent upon driving style and terrain. One common problem our technicians report is that motorists will drive with the parking brake applied; this burns up the parking bra...

3 Known 2002 Mercedes-Benz ML500 Drive Train Problems

Due to slipping clutches in the transfer case, a shudder or rumbling from the center of the vehicle may occur, especially when turning at slow speeds. If the clutches are not too badly worn, changi...
Leaks may develop from the differential cover and/or seals on high mileage or older vehicles. Our technicians recommend a complete reseal of the differential unit if these leaks are addressed.
The electrical connector at the automatic transmission may leak fluid into the wiring harness. If not repaired, the oil will migrate through the wiring harness and damage the transmission contr...

4 Known 2002 Mercedes-Benz ML500 Electrical & Lights Problems

The ESP and BAS warning lights may illuminate due to a failed brake light switch. Replacement of the failed switch should correct this concern. A recall on certain 2002 models have been recalled ...
The power window switch may fail and the windows will not raise. The main switch at the front center console is commonly at fault. A failed switch will require replacement.
A no start condition may develop due to an anti-theft system fault. If the drive authorization module fails to recognize the keys, the engine will not start. In many cases, a new module and keys ...

4 Known 2002 Mercedes-Benz ML500 Engine Problems

The engine may develop a stalling and/or no start condition due to a failed crankshaft position sensor.
An engine oil leak may develop from the oil level sensor. Replacement of the leaking sensor will commonly correct this concern.
An engine Oil leak may develop from the PCV vent housing on the valve cover and/or the inspection plate on the front of the engine.

3 Known 2002 Mercedes-Benz ML500 Exhaust & Emissions Problems

An exhaust leak may develop due to cracked welds on the front catalytic converter. Replacement of the catalyst is recommended; re-welding of the catalyst is discouraged because it is an emissions d...
The mass air flow (MAF) sensor tends to fail. The engine air filter should be replaced when the mass air flow sensor is replaced; a dirty filter can allow debris to damage the new sensor.
As the spark plug wires age and are exposed to heat cycling, they start to develop micro cracks in the insulation around the resistors, which causes misfires and poor fuel economy.

2 Known 2002 Mercedes-Benz ML500 Heating & Air Conditioning Problems

AC system leaks and/or a faulty evaporator temperature sensor can cause poor AC cooling. The failed sensor can prevent the AC compressor from coming on. Leaks cause a low refrigerant level, which r...
The heater blower motor can become abnormally noisy. Replacement of the blower motor is commonly necessary to correct this concern.

0 Known 2002 Mercedes-Benz ML500 Maintenance Problems

7 Known 2002 Mercedes-Benz ML500 Miscellaneous Problems

Electrical switches in the door latches can fail, causing the door locks to rapidly actuate up and down multiple times when the locks are activated by either the keyless remote or door lock switch....
The covering for the center console can bubble and discolor. Replacement of the affected part is most commonly only way to repair this concern.
Arms for the sunroof wind deflector break; if the broken pieces are not removed, they can jam the sunroof.

4 Known 2002 Mercedes-Benz ML500 Suspension & Steering Problems

The power steering return hose may leak at the radiator cooler fitting. If the clamp is not properly tightened, the hose can blow off, causing increased steering effort and a mess under the hood.
It is not uncommon for the power steering rack to develop a fluid leak requiring replacement of the rack assembly. Loss of power steering fluid may also cause an abnormal noise and damage to th...
A problem with the ball joints can cause a creaking noise. There is an updated part to remedy this problem.

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Known 2002 Mercedes-Benz ML500 Problems & Complaints

The engine may develop a stalling and/or no start condition due to a failed crankshaft position sensor.
A no start condition may develop due to an anti-theft system fault. If the drive authorization module fails to recognize the keys, the engine will not start. In many cases, a new module and keys ...
AC system leaks and/or a faulty evaporator temperature sensor can cause poor AC cooling. The failed sensor can prevent the AC compressor from coming on. Leaks cause a low refrigerant level, which r...
The mass air flow (MAF) sensor tends to fail. The engine air filter should be replaced when the mass air flow sensor is replaced; a dirty filter can allow debris to damage the new sensor.
An engine oil leak may develop from the oil level sensor. Replacement of the leaking sensor will commonly correct this concern.
The rubber bond in the harmonic balancer can decay, which causes the balancer to move and work its way toward the timing cover. If the balancer comes into contact with the timing cover while the ...
An engine Oil leak may develop from the PCV vent housing on the valve cover and/or the inspection plate on the front of the engine.
The electrical connector at the automatic transmission may leak fluid into the wiring harness. If not repaired, the oil will migrate through the wiring harness and damage the transmission contr...
The ESP and BAS warning lights may illuminate due to a failed brake light switch. Replacement of the failed switch should correct this concern. A recall on certain 2002 models have been recalled ...
Leaks may develop from the differential cover and/or seals on high mileage or older vehicles. Our technicians recommend a complete reseal of the differential unit if these leaks are addressed.
The power steering return hose may leak at the radiator cooler fitting. If the clamp is not properly tightened, the hose can blow off, causing increased steering effort and a mess under the hood.
Electrical switches in the door latches can fail, causing the door locks to rapidly actuate up and down multiple times when the locks are activated by either the keyless remote or door lock switch....
Arms for the sunroof wind deflector break; if the broken pieces are not removed, they can jam the sunroof.
The power window switch may fail and the windows will not raise. The main switch at the front center console is commonly at fault. A failed switch will require replacement.
Release cables for the rear seat (second row of seats) tend to stretch or break requiring replacement.
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