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1996 Chevrolet 3500 Pickup Problems

Find the most common issues based on 1996 Chevrolet 3500 Pickup owner complaints.
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Most Common 1996 Chevrolet 3500 Pickup Problems

Power brake systems using "hydro-boost" may leak power steering fluid from the hydro-boost unit located behind the brake master cylinder. Replacement of the hydro-boost unit is the common repair to...
The intake manifold gasket may develop and external engine oil or coolant leak. In some cases, an internal coolant leak may occur causing coolant to mix with the engine oil. Running the engine wit...
The inside and outside door handles are prone to breaking.
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2 Known 1996 Chevrolet 3500 Pickup Brakes Problems

Power brake systems using "hydro-boost" may leak power steering fluid from the hydro-boost unit located behind the brake master cylinder. Replacement of the hydro-boost unit is the common repair to...
The anti-lock brake system (ABS) front wheel speed sensors are prone to failure. When a sensor fails, the ABS warning light may illuminate and/or the ABS system may activate erratically.

1 Known 1996 Chevrolet 3500 Pickup Drive Train Problem

Our technicians highly recommend that the transmission is serviced every 30,000 miles to avoid problems and maintain optimal operating order.

2 Known 1996 Chevrolet 3500 Pickup Electrical & Lights Problems

The windshield wipers may not work intermittently due to a faulty wiper motor control board. Our technicians tell us that lightly taping on the wiper motor when the fault occurs should temporarily ...
The headlight switch used on the Chevrolet Silverado 3500 is known to fail through normal operation. Since the headlight switch is also integrated into the interior lights, a malfunctioning switch ...

9 Known 1996 Chevrolet 3500 Pickup Engine Problems

The intake manifold gasket may develop and external engine oil or coolant leak. In some cases, an internal coolant leak may occur causing coolant to mix with the engine oil. Running the engine wit...
The fuel pump may fail causing the engine to stall and not restart. Our technicians recommend replacing the fuel filter every 30,000 miles to help prevent undue strain on the fuel pump.
A coolant leak may develop from the water pump. The engine may overheat as a result of the coolant loss. A leaking water pump should be replaced.

1 Known 1996 Chevrolet 3500 Pickup Exhaust & Emissions Problem

A Loose or worn gas cap may cause Check Engine Light to illuminate.

4 Known 1996 Chevrolet 3500 Pickup Heating & Air Conditioning Problems

The quick-connect fittings for the heater hoses tend to leak engine coolant. This problem commonly occurs because the metal housing has become brittle, which can break and cause leaks.
The air conditioning compressor may develop an abnormal noise and require replacement. We recommend that whenever an AC compressor is being replaced for a noise condition, a filter kit should be ...
One or more heater & AC (HVAC) air delivery and/or temperature mode door actuator may fail. This can result in incorrect air delivery or temperature. If this occurs, fault code(s) stored...

1 Known 1996 Chevrolet 3500 Pickup Maintenance Problem

Our technicians recommend flushing the brake fluid every 60,000 miles. Brake fluid that is dirty may cause problems in the brake system.

2 Known 1996 Chevrolet 3500 Pickup Miscellaneous Problems

The inside and outside door handles are prone to breaking.
The power door lock actuators may become slow to operate or stop working completely and require replacement.

0 Known 1996 Chevrolet 3500 Pickup Suspension & Steering Problems

22
Known 1996 Chevrolet 3500 Pickup Problems & Complaints

The quick-connect fittings for the heater hoses tend to leak engine coolant. This problem commonly occurs because the metal housing has become brittle, which can break and cause leaks.
The air conditioning compressor may develop an abnormal noise and require replacement. We recommend that whenever an AC compressor is being replaced for a noise condition, a filter kit should be ...
Power brake systems using "hydro-boost" may leak power steering fluid from the hydro-boost unit located behind the brake master cylinder. Replacement of the hydro-boost unit is the common repair to...
The windshield wipers may not work intermittently due to a faulty wiper motor control board. Our technicians tell us that lightly taping on the wiper motor when the fault occurs should temporarily ...
An engine vacuum leak may develop from the throttle body gasket causing a higher than normal idle speed. Failed gaskets should be replaced.
The alternator may fail causing the battery to go dead, or an abnormal noise may develop. The dash warning light may or may not illuminate. A failed alternator will require replacement.
The headlight switch used on the Chevrolet Silverado 3500 is known to fail through normal operation. Since the headlight switch is also integrated into the interior lights, a malfunctioning switch ...
The spark plugs should be replaced every 100,000 miles. Our technicians recommend replacing the spark plug wires also at this time.
Our technicians recommend flushing the brake fluid every 60,000 miles. Brake fluid that is dirty may cause problems in the brake system.
The engine may develop a misfire due to worn valve seats. This fault will cause the Check Engine Light to illuminate. Our technicians tell us the misfire may or may not be felt while driving. Th...
One or more fuel injectors may become stuck closed causing an engine misfire  and the Check Engine Light to illuminate. Our technicians tell us that this problem can be caused by some fuel additiv...
A Loose or worn gas cap may cause Check Engine Light to illuminate.
The fuel pump may fail causing the engine to stall and not restart. Our technicians recommend replacing the fuel filter every 30,000 miles to help prevent undue strain on the fuel pump.
The power door lock actuators may become slow to operate or stop working completely and require replacement.
A coolant leak may develop from the water pump. The engine may overheat as a result of the coolant loss. A leaking water pump should be replaced.
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