Problem Reports
Problem with your car? See what our experts say or submit your own.
2004 Volvo S60 Problems
Exterior Light Bulbs May Burn Out Prematurely
It is not uncommon for the exterior light bulbs to burn out prematurely. No repair option has been reported other than replacing the failed bulb.
Transmission Shifting Issues Due to Internal Failure and/or Software Issues
The automatic transmission may develop shifting problems and/or the Check Engine Light may illuminate due to internal component failure and/or software issues. It is always best to be sure the transmission control module has the latest software installed when any major transmission repair is performed.
Front Upper Strut Mounts May Fail and Cause Noise Over Bumps
Front upper strut mounts may wear prematurely, resulting in loud noise from the front of the vehicle when going over bumps.
Knocking Noise Over Bumps Due to Worn Sway Bar Links
Front and/or rear sway bar end links may wear out prematurely, causing a knocking noise from the front or rear of the vehicle when driving on bumpy roads. Our technicians recommend inspecting the links at each service, they should be replaced if any looseness is found.
The Anti-Lock Brake System (ABS) Warning Light May Illuminate
The anti-lock brake system (ABS) warning light and/or other dash warning lights may illuminate due to a failed ABS Control Module. Replacement of the failed module is generally required to correct this concern.
Abnormal Noise From Front Suspension Due to Worn Control Arm Bushings
The front control arm bushings wear out, resulting in alignment issues and squeaking and/or knocking noises from the front end. Worn bushings will require replacement.
Rumbling Noise From Front of Vehicle While Driving
One or both of the front wheel bearings may fail resulting in a rumbling noise from the front wheel area when driving over 25 mph.
Coolant Leak From Front of Vehicle
Coolant leaking from the front of the vehicle is often due to a leaking radiator, which must be replaced.
Oil Leaks From PCV Housing and Turbo Return Line Seals
Engine oil leaks from the PCV housing and turbocharger oil return line seals have been reported.
Hesitation and Idle Issues Due to Failed Mass Airflow Sensor
Mass airflow sensor (MAF) failures have been reported, causing engine idle problems, as well as acceleration hesitations. The Check Engine Light will normally illuminate when the MAF starts to fail.
The Anti-Lock Brake System (ABS) Warning Light May Illuminate
The anti-lock brake system (ABS) warning light and/or other dash warning lights may illuminate due to a failed ABS Control Module. Replacement of the failed module is generally required to correct this concern.
Fuel gauge, rear door locks and trunk switch inoperative
There is a computer that controls all these items and it's called the rear electrical module, or the "REM". To temporarily address this issue you can pull the fuse from the rear fuse box labeled "REM" and everything should start working again.
Volvo has updated software for the REM that will help prevent this from happening again. See a Volvo shop or Dealer and have this and all the software in the vehicle checked and updated every 30,000 miles.
Update all software when performing software upgrade
Several software related issues have been reported and we recommend that when a software upgrade is performed you have all the software upgraded
Steering wheel moduel (SWM) may stop working
The steering wheel module (SWM) stops working, this affects the turn signals, horn, cruise control, and audio buttons on the steering wheel.
Software Upgrades May Fix Transmission/Cold Start Problems
Erratic shifting from the automatic transmission and cold start issues can sometimes be corrected by software upgrades to the engine and transmission control modules.
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