Car Recalls

Toyota Yaris recall 09V031000

Front Seat Belt Pre-Tensioner Could Catch Fire
Body, Interior & Misc., January 28, 2009

RepairPal Expert Overview

The sound insulators for the front seat belt pre-tensioners could catch fire in the event of pre-tensioner deployment caused by a crash.


Consider this a high priority recall. In the event of deployment, the seat belt pre-tensioner insulation could catch fire. Please contact your Toyota dealer. They will check to see if your specific vehicle is affected and advise you on what to do next. Always have your vehicle identification number (VIN) handy when you call.


In the event of a crash, the gas generated by activation of the front seat belt pre-tensioners could cause their sound insulator to catch fire. Dealers will remove the pre-tensioner sound insulator to correct this concern. The recall is expected to begin during February 2009. The Toyota recall number is 90C.

Original Recall from the NHTSA

Model Year(s): 2007

Mfr's Report Date:
January 28, 2009

NHTSA CAMPAIGN ID Number: 09V031000

NHTSA Action Number: N/A

Component: SEAT BELTS:FRONT:RETRACTOR

Potential Number of Units Affected: 134895

Summary: TOYOTA IS RECALLING 134,895 MY 2006-2007 YARIS VEHICLES EQUIPPED WITH DRIVER AND FRONT PASSENGER SEAT BELT PRETENSIONERS, WHICH ARE DESIGNED TO BE ACTIVATED IN RESPONSE TO A SEVERE FRONTAL IMPACT. WHEN THE SENSOR DETECTS A SEVERE FRONTAL IMPACT, THE FRONT SEAT BELTS ARE QUICKLY DRAWN BACK BY THE RETRACTORS SO THAT THE BELTS SNUGLY RESTRAIN THE OCCUPANTS. THE INVOLVED VEHICLES CONTAIN A CENTER PILLAR SOUND INSULATOR LOCATED UNDERNEATH EACH FRONT SEAT BELT PRETENSIONER.

Consequence: IN THE EVENT OF SEAT BELT PRETENSIONER DEPLOYMENT, THE GAS GENERATED MAY AFFECT THE SOUND INSULATORS. IN THE WORST CASE, IF THE SOUND INSULATORS IGNITE, THIS CONDITION WILL RESULT IN A POST-COLLISION FIRE.

Remedy: DEALERS WILL MODIFY THE VEHICLE FREE OF CHARGE. THE MODIFICATION WILL ENTAIL REMOVAL OF THE SMALL URETHANE CENTER PILLAR SOUND INSULATORS (SPONGE) UNDERNEATH THE DRIVER AND FRONT PASSENGER SEAT BELT PRETENSIONERS. THE RECALL IS EXPECTED TO BEGIN DURING FEBRUARY 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

Notes: TOYOTA RECALL NO. 90C. CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

Recall data provided by the National Highway Traffic Safety Administration

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