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Suzuki XL-7

Report: Timing Chain Tensioner May Fail

Suzuki XL-7 Problem
32 Reports

Model Years Affected: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Average Mileage: 78,277 mi (10,000 mi - 135,000 mi)

Verified

An abnormal noise may develop from the timing chain due to a failed chain tensioner. This condition is generally caused by lack of oil to the timing chain guides. Suzuki may repair this condition free of charge if proper oil changes can be verified. A Rattling Type Noise May be Noted From The Front of the Engine

  • Report #1
    dstrasin, 2003 Suzuki XL-7, 117,857 mi
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     Enthusiast

    My lower engine is making a clunking noise as if something is loose and tumbling around in there--sounds like a loose nut or bolt. Mostly does it at low idle or upon acceleration--is this the timing chain tensioner?

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  • Report #2
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     Rookie

    **[NOTE: Since writing the note below, we ended up taking it to a Suzuki repair shop because the mechanic who initially looked into this said it takes specialized tools as well as a trained Suzuki repairman to dive into the timing chain, etc. It cost over $1600 because we agreed to have him replace some other piece of equipment in there that would take 13 hours to dig out IF it ever needed repair...good grief! Who knew the Suzuki XL-7's are so difficult and expensive to fix? If we'd known, we might not have purchased this used car.] The engine started making a slight clicking sound and it got louder. Took it to a mechanic who said, after digging into the car and using a stethoscope to hear, that the timing chain needs replacing. He admits he's never worked on a Suzuki before and I'm wondering if this is really what needs to be done or if it is a much smaller problem. This car has been used a lot as a "runabout" car, towed behind an RV. Could this have something to do with the loose chain? Does it really need replaced completely or is there another "fix" the mechanic is not aware of since he's never worked on a Suzuki before?

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  • Report #3
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     Rookie

    hasn,t been fix , they said it will cost to much to repair

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  • Report #4
    Visitor, 2007 Suzuki XL-7, 61,500 mi

    the vehicle is making a loud noise from the engine it sounds like a lawnmaner and it does not have good take off

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  • Report #5
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     Rookie

    I heard the rattling, then the engine light goes on and off...

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  • Report #6
    Profile_thumbnail
     Rookie

    I still have this problem :( the mechanic said it is dangerous to drive .Got two different estimates one mechanioc said it may cost 1200$ another one said 550$.I checked on this website(thank you it is great!) and looks like the first mechanich it's full of crap!....

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  • Report #7
    Visitor, 2007 Suzuki XL-7, 51,230 mi
  • Report #8
    Visitor, 2002 Suzuki XL-7, 10,000 mi

    rattling noise and the ticking noise

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  • Report #9
    Visitor, 2002 Suzuki XL-7, 71,000 mi
  • Report #10
    mech65, 2007 Suzuki XL-7, 80,400 mi
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     Rookie

    not fixed yet. 1st lost power then the car wouldn't start. ran compression test very low must be timing chain broke. will call dealer monday. i hope it is covered

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  • Report #11
    Visitor, 2007 Suzuki XL-7, 82,000 mi

    Car was making a rattling noise and quit runing Timing chain

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  • Report #12
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     Rookie

    rattling noise in the front when car is cold.

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  • Report #13
    Profile_thumbnail
     Rookie

    It has not been fixed because it is too expensive. It's making a loud noise, P008 code and I cant get it inspected. I have been told it is the crank cam bank? I see this is very common with this model and I BELIEVE it should be recalled!

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  • Report #14
    Visitor, 2005 Suzuki XL-7, 60,000 mi

    rattling noise coming from front of car. Also, check engine soon light came on.

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  • Report #15
    Visitor, 2004 Suzuki XL-7, 71,000 mi

    I have been hearing this sound recently also. Any idea how much repair costs are if Suzuki does not cover it? It seems to be concentrated at the front of the engine right at the timing chain cover.

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  • Report #16
    Visitor, 2005 Suzuki XL-7, 58,621 mi
  • Report #17
    Visitor, 2008 Suzuki XL-7, 79,000 mi

    chain failed. our car has been in the shop for three weeks.they keep telling me they are waiting on parts.it took chips out of the camshaft and bent 7 or 7 valves. one would think they would replace the head instead of trying to fix it.the engine never made any strange noise,my wife shut it off and it never started again.

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  • Report #18
    Visitor, 2006 Suzuki XL-7, 128,000 mi

    chatter n rattle in front engine. timing chain. got estimate 600$

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  • Report #19
    Visitor, 2004 Suzuki XL-7, 60,000 mi
  • Report #20
    Visitor, 2007 Suzuki XL-7, 98,000 mi

    Check light intermittently comes on and goes off. The OBDII code is P0008 which means there is something wrong with the timing chain system. The engine will run sometimes rough and then the check engine light will come on. Sometimes I can hear the chain rattle on startup. It appears that the GM designed and Suzuki built 3.6 V6 engine has a design flaw and the chains can stretch I have not fixed mine yet, but will soon. Info below is from the manual

    The Engine Control Module (ECM) monitors the position of both camshafts and the crankshaft. The ECM performs a test for misalignment between both camshafts on one bank of the engine and the crankshaft. During the test the ECM learns the position of the camshafts and the crankshaft. While the engine is idling, the ECM compares the position of both the camshafts and the crankshaft with the learned value. The ECM will set the P0008 code if both learned values for one bank of the engine are exceeding a calibrated threshold in the same direction.

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  • Report #21
    Visitor, 2007 Suzuki XL-7, 83,000 mi

    I am having this problem now... AGAIN. This will be the third time within the last 13 months that the timing chain needs to be replaced.
    I have no other complaints about the car, but this is a big problem.

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  • Report #22
    Visitor, 2007 Suzuki XL-7, 80,000 mi
  • Report #23
    Visitor, 2008 Suzuki XL-7, 79,000 mi

    My noise was caused by the torque strut mount which was replaced under the powertrain warranty and I was leaking oil from the front main seal, also covered under powertrain warranty.

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  • Report #24
    Visitor, 2002 Suzuki XL-7, 135,000 mi

    Sounds like something is rattling in the fan, but it's coming from the valve cover.
    Is loudest at idle speeds. Does not seen to effect the performance, as there is no miss
    or hesitation in the motor. Going to petition Suzuki to fix it under this information

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