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2001 Ford Crown Victoria

 

Question: Stripped heater outlet on intake manifold

Question

kelly6, Silver City, NM, November 05, 2010, 23:03
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The heater outlet on the rear of the intake manifold is stripped and leaking. Is there a fix for this other than replacement of the manifold?

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  • Answer #1

    DaveJHM November 05, 2010, 23:14
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     Master

    To my knowledge, the only repair is to replace the composite intake manifold. They are known for leakage...although usually up front.

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    kelly6, November 06, 2010, 08:25
     Rookie

    Thanks Dave,
    This leak is on the metal hose nipple that is screwed into the composit manifold. The threads in the manifold are stripped and coolant leaks. I was hoping there was a repair insert or a fix for the stripped threads. The rest of the manifold is sound.
    Thanks for replying - Kelly

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    DaveJHM, November 06, 2010, 15:35
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     Master

    Just to confirn,, there is no fix for that nipple. The only repair is to replace the intake. Sorry about that.

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    Visitor, January 10, 2011, 11:49

    I am going to try to use a two-part epoxy after cleaning both mating surfaces thoroughly. I plan to scuff each part in order for the epoxy to adhere. If this works I will let you know.

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    kelly6, January 22, 2011, 08:39
     Rookie

    Hi Dave,
    We ended up tapping the hole with a 3/8" NPT tap (3/8 tapered pipe) and screwing a standard 3/8" copper pipe nipple into the port. So far - so good. Worse case - it will leak and I'll have to replace the manifold.

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    DaveJHM, January 22, 2011, 22:08
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     Master

    Definitely an "outside the box" approach, and one that sounds good. Nice work, and right attitude.

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