2005 Saturn Relay Problems
RepairPal has identified the most common problems with the 2005 Saturn Relay as reported by actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.Refine by vehicle
The 2005-2007 Saturn Relay is known to have issues with the EVAP system, a part of your emission control system.
To correct the issue, the EVAP canister vent valve, solenoid, and wiring must be inspected. The most common fix is replacement of the wiring connector or replacement of the vent valve assembly.
Saturn Relay minivans may display the warning message "A/C off for Engine Protection" on the instrument panel. This may be accompanied by illumination of the check engine light and the temperature gauge reading cold at all times. This is a feature of the engine that is activated by the power control module when it detects the engine warming up too slowly. The OBD trouble code P0128 may also be stored.
The cause is simply a worn out thermostat that stays open at all times, preventing the engine from reaching the proper operating temperature.
Replacement of the thermostat will correct the issue.
The front struts may show signs of wear, or be excessively bouncy ride at freeway speeds. This may begin to occur at around 75,000 miles.
A Loose or worn gas cap may cause Check Engine Light to illuminate.
The spark plugs should be replaced every 100,000 miles. Our technicians recommend replacing the spark plug wires also at this time.
The high pressure power steering hose will commonly leak fluid and should be replaced if this is the case.
Corrosion at the fuel tank to body harness may cause the Check Engine Light to illuminate or a crank no start condition. This corrosion issue is most commonly caused by a water leak inside the vehicle. Any damaged wiring or connectors will require replacement.