Ford Explorer Problems
RepairPal has identified the most common problems with the Ford Explorer based on complaints from actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.
A cosmetic crack may develop on the plastic liftgate trim panel. Ford has released a service procedure to replace the applique without damage the the liftgate glass.
A ticking noise may develop from the engine due to a cracked exhaust manifold. Damaged exhaust manifolds will require replacement to correct this issue.
The rear window wiper may not fully contact the rear window. Our technicians tell us that replacing both the wiper blade and wiper arm will generally correct this issue.
The Ford Explorer with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit.
The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.
Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents.
The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.
Also note: this only applies to vehicles with single or dual automatic climate control.
The rear wiper may stop working. This could be due to a rear wiper motor that has failed requiring replacement.
The radius arm bushing may wear, causing a clunking or popping noise when driving over bumps. To repair, the bushings need to be replaced. Depending on the severity of the wear, the brackets may also need replacement. Driving with worn bushings will shorten tire life and cause tire cupping (uneven tire wear).