Ford Problems

RepairPal has identified the most common problems with the Ford as reported by actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.

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Known Problems

Intermittent rough idle may be caused by the EGR sensor sticking, causing the EGR valve to stay slightly open. The valve and sensor must be replaced together to correct this concern.

Delamination of the diesel fuel tank can occur resulting in a loss of power due to debris clogging the fuel filters. In some cases the fuel injection pump and/or fuel injectors have also been damaged. Ford has issued a service bulletin (#19728) addressing this concern. This issue can affect all diesel F-350, F-450, F-550, F-650, and F-750 Super Duty models.

The composite (plastic) intake manifold may crack near the thermostat housing and cause a coolant leak. Ford released an updated manifold that was reinforced to prevent a recurrence. No recall was issued for this problem but Ford did extend the warranty to seven years on some models from the date of purchase.

A failed heater blend door or actuator can cause the temperature control for the HVAC system to stop working. A clicking sound from the dash area would commonly indicate an actuator fault. If the heater gets stuck on the hottest setting, the heater blend door may be broken requiring replacement of the heater box to repair the issue.

The 2008-2016 Ford Taurus and Taurus SHO with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.

The 2010-2014 Ford Mustang GT with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. This includes all performance models including the GT500, BOSS 302, GT, GT350, GT-H, and CA Special Ed.

Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.

The 2010-2014 Ford Mustang Base and EcoBoost with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.

The 2005-2007 Ford Freestyle with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.

The 2009-2016 Ford Flex with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.

The 2005-2007 Ford Five Hundred with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.

The 2008-2010 Ford F-350 with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.

The 2008-2010 Ford F-250 with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.

The 2009-2014 Ford F-150 with automatic climate control may have a problem with frequent fan speed changes when using the heater or air conditioner. This includes F150 Harley Davidson, King Ranch, SVT Raptor, FX2, FX4, Platinum, Lariat, and STX editions. 

Normally, the fan speed changes only to maintain a selected temperature, but when the fan speed changes frequently and needlessly, there is an issue with the fan speed control unit. 

The fan speed control unit, sometimes erroneously called the blower motor resister, regulates the speed for the blower motor in order to maintain the temperature set by the driver. When it fails, the fan will run at random settings, and the climate control will be inaccurate.

Note: this does not affect the temperature of the air that comes from the vents, it affects the amount of air that comes from the vents. 

The repair is simple, and quick. The control unit is located behind the glove box in most models, and removal and installation takes only minutes.

Also note: this only applies to vehicles with single or dual automatic climate control.