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Mercury Montego Recall 11V355000

Potential Fuel Leak at Fuel Tank

Engine, July 7, 2011

RepairPal Expert Overview

Our Quick Take:

In the event of a severe rear impact, a crack may develop at the fuel filler neck connection to the fuel tank. This could result in a fuel leak or illumination of the Check Engine Light. A fuel leak always increases the risk of a fire.

What Should You Do?

This should be considered a medium priority recall; this would change to high if the vehicle has been involved in a rear end crash. Please contact your Ford dealer. They will check to see if your specific vehicle is affected and advise you on what to do next. Always have your vehicle identification number (VIN) handy when you call.

Summary:

Some fuel tanks may not have consistent welds between the fuel tank and the fuel filler neck, affecting the strength of the joint. In the event of a severe rear impact, an improper weld can result in a crack in the joint. This could illuminate the Check Engine Light, cause a fuel odor, or allow fuel to leak out. Any fuel leak increases the risk of a fire. Dealers will replace the affected fuel tanks to correct this concern. This recall is scheduled to begin on August 15, 2011. The Ford recall number is 11S20.

Original Recall from the NHTSA

Model Year(s): 2007

Manufacturer's Report Date: July 7, 2011

NHTSA CAMPAIGN ID Number: 11V355000

NHTSA Action Number: N/A

Component: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

Potential Number of Units Affected: 2,945

Summary: FORD IS RECALLING CERTAIN MODEL YEAR 2007 FORD FIVE HUNDRED AND MERCURY MONTEGO VEHICLES MANUFACTURED FROM SEPTEMBER 5, 2006, THROUGH SEPTEMBER 11, 2006. THE FUEL TANKS MAY NOT HAVE CONSISTENT WELDS BETWEEN THE FUEL TANK AND FUEL FILLER NECK SPUD WHICH CAN AFFECT THE STRENGTH OF THE JOINT. SOME FUEL TANK SPUD WELDS MAY NOT PROVIDE THE EXPECTED STRENGTH IN THE EVENT OF A SEVERE REAR IMPACT TO THE VEHICLE. AN IMPROPER WELD CAN RESULT IN A CRACK IN THE JOINT WHICH COULD ILLUMINATE THE EMISSIONS MALFUNCTION INDICATOR LIGHT, CAUSE A FUEL ODOR, OR ALLOW FUEL TO LEAK OUT.

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Notes: FORD'S SAFETY RECALL NO. 11S20. OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

National Highway Traffic Safety Administration logo Recall data provided by the National Highway Traffic Safety Administration