Ignition Coil Failure Due to Excessive Spark Plug Gap on Ford Expedition

An illuminated Check Engine Light could indicate that one or more of the ignition coils has failed due to excessive spark plug gap. To fix this problem, the ignition coils that have failed, the spark plugs, and all coil boots should be replaced.

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Average mileage: 129,663 (11,002–240,000)
Engines affected: 4.6L V8, 5.4L V8
13 model years affected: 1997, 1998, 2000, 2001, more2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
75 people reported this problem
36 people shared problem details
when you get the sprrd up to 40 mph it feels like it starts skipping and you speed up it stops
Spark plugs have been changed and the coils have been changed too but the check light keeps coming on!!!!
2005 Ford Expedition132,000
Hesitates when driving on the freeway reaching 40mph. Jerking motion.
2003 Ford Expedition- 5.4L V8
The ignition coils are always going bad. Very frustrating.
All of a sudden no power and my engine was backfiring. Had the computer checked and 3 ignition coils came up bad along with the oxygen sensor. No problems what so ever before this. Art Hill Ford quoted me $280.00/Ea to replace the sensors. WOW!! No Thanks. Checked on the part and they cost $40.00/ea plus you have to remove 1 screw to get the coil out. Takes about 5 min. per coil.
2008 Ford Expedition- 5.4L V8133,000
Vehicle driving poorly, stuttering and shaking. Service engine soon light came on. Took in for service and changed out two coil packs and all spark plugs. However less than two months later, same problem. One of the previously replaced coil packs was bad again. It was replaced again. But later that same day, still drove poorly and is once again getting worse by the day. Service engine soon light not back on as of yet.
2003 Ford Expedition- 5.4L V8141,000
Check engine light came on and read #4 cylinder misfire at start-up. Shop replaced #4 spark plug and ignition coil. $250. Said rest of the spark plugs could be put off for now to save money.
1997 Ford Expedition- 4.6L V8200,000
misfire on #1 cyl code 301...changed plug 2months again code 301 misfire... changed coil pack... all good 6mo
Shuddering hesitation when accelerating and very low power. Check engine light went on after a few weeks of this(flashing initially, then full on). when I let it idle for 30 minutes, the engine light went off completely, but still hesitates badly. Others have said just replace the spark plugs. They apparently break often on this vehicle and minimum cost is $450 before using the tool specially designed to remove broken plugs, which I'm told has meant a $1200 tune up for others. I should also mention that I bought the truck 5k miles ago from Suburban Ford in Sterling Heights, MI.
hesitation when accelerating....all sparkplugs replced & coil...$850 at Ford!
2005 Ford Expedition- 5.4L V8123,000
All the plugs and coil packs were replaced now I have a knocking noise sound like it's coming from the intake
constant coil replacment
Purchased the vehicle December 3 20014 has a 3 month power train warranty on vehicle check engine light came on and started missing very bad called place where I bought vehicle they said to bring it in but 159 miles to dealership they gave me number of the wrecker service they used called them they towed it to dealership looking over paperwork they replaced number 5 spark plug and coil for same problem now it is number 6 spark plug and coil but charging me 790 dollars 450 for the wrecker and 340 for parts and labor so ill right now should be under power train warranty but they saying no
2005 Ford Expedition- 5.4L V8139,000
About 40mph, truck started jerking and sputtering, worse on an incline, but at about 60mph, it stopped. I've replaced coil packs and oil, but started doing the same thing the next day and engine light is back on.
1997 Ford Expedition- 5.4L V8139,000
Had to trade in because Ford stated that the motor was gone.
Coil pack was replaced all 8
2000 Ford Expedition- 4.6L V8200,000
One engine coil 2nd from back on passenger side keeps blowing up. I have not replaced all the plugs coil which would be ideal. But l am getting ready to replace that coil boot for a third time.
2005 Ford Expedition- 5.4L V8133,000
I had all replaced about 2-years ago. Now its doing it again, but I haven't gotten the check engine light yet.
2003 Ford Expedition- 4.6L V8129,000
The spark pug flew out from the motor and I cant get a fix becauseI have to take the whole engine head off to fix it. Foget it that hapan in New Mexico and I live on LA. For expedition are one more piece of american junk.
2002 Ford Expedition- 5.4L V8125,000
Just had this problem for a second time. The first time was probably 20000 miles ago. Ordering the parts to do it myself this time.
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