How To Access and Replace Rear A/C Evaporator Core and Thermal Exp. Valve on 2006 Chrysler Town & Country

There is a freon leak somewhere near the rear evaporator. I cannot afford to pay shop. I need help accessing the unit and replacing it. I plan to take it to a shop to have it recharged.

by in Santa Clara, UT on October 16, 2010
2 answers 1 comment
ANSWER by on October 16, 2010
Hey Gary, By all means, spend the $20-$30 and get a repair manual, there are a few you can get online that are very good. Read up on the job before starting so you have a better idea as to how to perform this repair. Here are a couple of the best: AllData:
ANSWER by on January 24, 2011
Take it to the dealer, this issue should be repaired by the dealer due to "recall" of the evap core prematurely rusting out. They repaired my free of charge.
COMMENT by on January 25, 2011
I was able to get the evaporator replaced on warranty at a dealer. Thanks to this forum, I learned about the extended warranty on this problem - to 70,000 miles. It is important anyone else with this problem take advantage of the extended warranty. Otherwise the cost is around $450! I also recommend that anyone with a Chrysler van modify a plastic tray and glue it over the A/C lines behind the passenger side rear wheel to protect them from corrosion.

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