The drip rail door seal may become torn form contact with the lower A-piller. A revised secondary door seal is available to correct this concern. This is not a recall but a technical service bulletin (TSB) which means the failed part will be replaced at the customers expense once the warranty has expired.
Car Problem Reports
Dodge Ram 1500 Front Door Seals Tear Due to Interference From Door Sheetmetal
Dodge Ram 1500 Problem
Average Mileage: 64,200 mi (20,000 mi - 130,000 mi)
There is a somewhat sharp corner of the front door, ahead of the exterior side view mirror. It's basically the base of the A-pillar. It tears the door seal. There is a recall to replace the entire front door seal with a redesigned seal that allows for this interference.
Visitor, 2004 Dodge Ram 1500, 20,000 mi
had new door seals installed
Visitor, 2005 Dodge Ram 1500, 130,000 mi
Same issue with major wind noise at highway speeds.
Visitor, 2004 Dodge Ram 1500
Wind and rain blow in at front door seals and also rips when door is opened.
Dealer replaced complete seals on both sides with redesigned seals under warranty.
Visitor, 2004 Dodge Ram 1500, 87,000 mi
Weatherstip has been torn by angle of door near A pillar.
Had wind and water leak in. Took to dealer numerous times >10x. Always told it was ok. Had seal replaced 1x at my costs even though under warranty. Still not fixed
Visitor, 2004 Dodge Ram 1500, 54,000 mi
weather stripping keeps tearing on the drivers door.