About a month ago I took my Jeep to the dealership because of a grinding noise that I could hear in the front wheel region. I could also feel the grinding on the front floor boards beneath my feet. They pull it all apart and showed me one of the sets of bearings in the front differential it was chewed completely up (I kept this bearing set) and they even showed my goops of the diff. fluid that was thick and black and was chuck full of these metal shavings. They didn't know what had caused it this mess but the repair they did was that they replaced several components, such as the bearings and other things that I don't remember all the names to, but they didn't put in an entire new assembly, such as not replacing the pinions, and a few other things. I am a RN, not a mechanic, but I didn't have a vague understanding as to what was going on because my dad had explained it to me. My dad said that they should've replaced the whole thing because those metal shavings were all over the place. They claimed that they cleaned them all out and thus the other pieces didn't need replaced. Now, it's about a month later and THE EXACT SAME THING HAS HAPPENED!....only this time the noise was a bit different. I could hear the gears grinding and feel them under my feet just like last time. My dad said he knew this was going to happen again it was just a matter of time. He took the plug of and it was caked in black thick grease and just chuck full of metal shavings again. So, I took it back up to the dealership and told them that their little patch job didn't work and asked them if they were going to fix it right this time. The vehemently said that they way they fixed it the last time was correct. I told them that they needed to find the REASON this was happening first instead of putting band-aids on top of the problem and THEN fix it correctly....replace the entire assembly. Ok, this 2004 Jeep Gr.Ch has NEVER been on any gravel roads, nothing. It has 42,000 miles on it. Is your opinion what could be causing this to occur? My dad said it has to be warped or something and it has to be a factory defect. I've treated this vehicle like a baby...religiously had maintenance work, changed oil every 3,000 miles, etc. It is practically new at 42,000 miles. I just paid it off and it's 5 yrs, 3 mths. old. Please share your thoughts with me. Thx.
 
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