2004 Ford Excursion Problems
RepairPal has identified the most common problems with the 2004 Ford Excursion based on complaints from actual vehicle owners. We'll tell you what the problem is and what it'll take to fix it.
The Ford Excursion is known for intermittent rough idling, which may be accompanied by illumination of the check engine light, and poor fuel mileage.
This may be caused by the EGR sensor sticking, causing the EGR valve to stay slightly open, and diagnostic testing must be conducted.
The EGR valve and sensor must be replaced together to correct this concern.
The high pressure diesel fuel injection pump may fail, resulting in a "no start" condition.
One or more of the door locks may become inoperative due to resistance in the circuit. In some cases, replacement of all actuators will be required to correct this issue.