Engine Misfire Due to Plugged EGR Orifice on Ford F-150

Problem Description and Possible Solution

On higher mileage vehicles, one or more EGR orifice in the intake manifold may plug with sludge. This can cause the engine to misfire when first accelerating because too much exhaust gas is directed into the cylinders where the orifice is not plugged. Cleaning the clogged passages should correct this concern.

Problem Data
RepairPal Verified
Average mileage: 88,875 (55,000–145,250)
Exhaust & Emissions affected: 4.2L V6
6 model years affected: 2005, 2006, 2007, 2008, more2009, 2010
13 people reported this problem
Viewing 1 - 5 of 5 comments
On acceleration even at higher speeds my truck truck balks and hesitates.
After changong all 8 coils motor still hasitaitig at slow speeds.
Mechanic has said that he has never seen anything like what happened to my truck. I got a new radiator cause I was leaking antifreeze. It still kept leaking. Now the mechanic is saying it is my intake manifold and that there is some gunk inside it that he has never seen this happen. The fixing will be about six hundred plus dollars. I am trying to see if there was a recall or something that can help me with this problem.
slow to start and once started idles very ruff and with poor performance