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Chevrolet Express 2500 Repair and Maintenance Costs

A guide to repairs, service, and maintenance costs for your Chevrolet Express 2500

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The national average repair and maintenance cost for a Chevrolet Express 2500 is between $503 and $615 per year. Repair and maintenance costs vary depending on age, mileage, location and service provider.

Chevrolet Repair Estimates
Car
Service
Price
1999 Chevrolet Express 2500 Service Detail: 5.0L V8, Both Sides
Valve Cover Gasket Replacement
$129 - $206
1999 Chevrolet Express 2500 Service Detail: 5.7L V8, One Side
Exhaust Manifold Gasket Replacement
$130 - $167
2006 Chevrolet Express 2500 Service Detail: 4.8L V8, One Side
Exhaust Manifold Replacement
$446 - $563
2001 Chevrolet Express 2500
Head Gasket Replacement
$1060 - $1551
2001 Chevrolet Express 2500 Engine: 5.7L V8
Water Pump Replacement
$206 - $409
Repair Estimates

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Chevrolet Express 2500
$
114
to $
1,540
Chevrolet Express 2500
$
230
to $
783
Chevrolet Express 2500
$
424
to $
1,263
Chevrolet Express 2500
$
1,041
to $
4,843
Chevrolet Express 2500
$
269
to $
1,634

Chevrolet Express 2500 Problems

Erratic Fuel Gauge Operation

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

One or More Rear Lights May Not Work

The tail light wiring harness in the cargo area is not protected very well. As a result it may become damaged due to normal wear a tear. This damage can causing some or all of the rear lights to stop working.

Electrical components under front carpet may be damaged when cleaning van interior
Various electrical components under the front carpet/rubber mat may become damaged if excess water is used to clean the rear cargo area.

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Chevrolet Express 2500 Questions

How do you air test the problem (1 answer)

Need to know how to air test the problem

How do fix the problem of oil in radiator (1 answer)

Once we are sure that the problem of oil in the radiator is what we think which is intake gasket how do we fix it

Could the oil in the radiator be from a intake manifold gasket? (1 answer)

I have heard that it could be the intake manifold gasket

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Chevrolet Express 2500 Recalls

Vehicle Equipped With Improper Inside And Outside Mirror Combinations

The vehicles were built with an improper mirror combination of no inside rear view mirror and a right hand convex mirror. Vehicles require both side mirrors being flat if no inside mirror is provided. Dealers will install a right hand flat rear view mirror free of charge to resolve the concern.

Wheel Chair Lift Platform Cracks

The wheelchair lift platform may crack and separate from the wheelchair lift. Additionally, the link arms of the lifts may have pivot holes that are too large, allowing the bearings to move out of position. Either case could cause the platform to fall from the vehicle, possibly causing injury. Dealers will inspect the platform for cracks and replace any damaged parts free of charge to resolve the concern.

Engine Stalls From Electrical Module Short

The chassis electrical module can short due to internal contamination. This can result in the vehicle stalling. Dealers will replace the chassis electronic module free of charge to resolve the concern.

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Chevrolet Express 2500 Reviews

have 115000 miles not one problem
GREAT PASSENGER VAN WITH OVER 100K. HAVE HAD TO REPLACE WATER PUMP TWICE. NOT SO CHEAP. ELECTRICAL WIRING SYSTEM POORLY DESIGNED ACCESS. INTERIOR LIGHT SWITCH PROBLEM ALONG WITH REAR BACK-UP LIGHT FAILURE. I REALLY LIKE THIS VAN. WITH ITS SMALL PROBLEMS.
I have had several Express vans over the years. This one and the others all had problems with the rear a/c lines leaking due to the way they are mounted. The other main problem is the side door hinges seize up due to rust, and yes I kept them lubricated. Both of these problems have been occurring for several years and are expensive repairs if completed at a dealer. These design problems sho...

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