Chevrolet Express 2500 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your Chevrolet Express 2500

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Chevrolet Express 2500
$
254
to $
726
Chevrolet Express 2500
$
542
to $
1,330
Chevrolet Express 2500
$
161
to $
398
Chevrolet Express 2500
$
189
to $
1,024
Chevrolet Express 2500
$
170
to $
352

Chevrolet Express 2500 Problems

Check Engine Light Due to Loose or Worn Gas Cap

A loose or worn gas cap could be cause the Check Engine Light to illuminate.

Engine Misfire Due to Worn Valve Seat

The engine may develop a misfire due to worn valve seats. This fault will cause the Check Engine Light to illuminate. Our technicians tell us the misfire may or may not be felt while driving. They further recommend that both cylinder heads be removed and thoroughly inspected and repaired as necessary.

Check Engine Light Due to Gas Cap Issue

A Loose or worn gas cap may cause Check Engine Light to illuminate.

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Chevrolet Express 2500 Recalls

Wheel Chair Lift Platform Cracks

The wheelchair lift platform may crack and separate from the wheelchair lift. Additionally, the link arms of the lifts may have pivot holes that are too large, allowing the bearings to move out of position. Either case could cause the platform to fall from the vehicle, possibly causing injury. Dealers will inspect the platform for cracks and replace any damaged parts free of charge to resolve the concern.

Engine Stalls From Electrical Module Short

The chassis electrical module can short due to internal contamination. This can result in the vehicle stalling. Dealers will replace the chassis electronic module free of charge to resolve the concern.

Natural Gas Leak

Certain vehicles equipped to run on compressed natural gas are being recalled because the high pressure natural gas regulator could develop a leak, increasing the risk of a fire or explosion. Dealers will replace the natural gas regulator to correct this concern.

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Chevrolet Express 2500 Reviews

have 115000 miles not one problem
GREAT PASSENGER VAN WITH OVER 100K. HAVE HAD TO REPLACE WATER PUMP TWICE. NOT SO CHEAP. ELECTRICAL WIRING SYSTEM POORLY DESIGNED ACCESS. INTERIOR LIGHT SWITCH PROBLEM ALONG WITH REAR BACK-UP LIGHT FAILURE. I REALLY LIKE THIS VAN. WITH ITS SMALL PROBLEMS.
I have had several Express vans over the years. This one and the others all had problems with the rear a/c lines leaking due to the way they are mounted. The other main problem is the side door hinges seize up due to rust, and yes I kept them lubricated. Both of these problems have been occurring for several years and are expensive repairs if completed at a dealer. These design problems sho...

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