Chevrolet Express 2500 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your Chevrolet Express 2500

Select your Chevrolet Express 2500's year to get more detailed information
Select your Chevrolet Express 2500's year to get more detailed information:
Repair Estimates

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Chevrolet Express 2500
$
254
to $
716
Chevrolet Express 2500
$
161
to $
411
Chevrolet Express 2500
$
623
to $
1,028
Chevrolet Express 2500
$
543
to $
1,407
Chevrolet Express 2500
$
169
to $
331

Chevrolet Express 2500 Problems

Check Engine Light With Code P1870

Vehicles equipped whit a 4 speed automatic transmission may develop a harsh 1-2 shift and/or illumination of the Check Engine Light with code P1870 stored. This can be caused by wear of the bore for the TCC isolator and regulator valves in the valve body. This condition does not commonly occur until the transmission reaches normal operating temperature. If the valve body is worn, replacement will be necessary to correct this concern.

"No start" Caused By Failed Fuel Pump

The fuel pump may fail causing the engine to stall and not restart.

Fuel Level Sensor Failure

It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.

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Chevrolet Express 2500 Questions

why did engine shut off while driving on the interstate at mph? (1 answer)

why did the transission not engage after the engine is restarted?

Have a misfire code on cylinder 3 tried sparkplug wires and was told injector . (1 answer)

Has a definite mis. Took to a shop they replaced the cat converter and still is not fixed they now say i nerd to replace lifters

How to change spark plugs (1 answer)

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Chevrolet Express 2500 Recalls

Engine Stalls From Electrical Module Short

The chassis electrical module can short due to internal contamination. This can result in the vehicle stalling. Dealers will replace the chassis electronic module free of charge to resolve the concern.

Natural Gas Leak

Certain vehicles equipped to run on compressed natural gas are being recalled because the high pressure natural gas regulator could develop a leak, increasing the risk of a fire or explosion. Dealers will replace the natural gas regulator to correct this concern.

Insufficient Instrument Panel Padding

Certain vehicles are being recalled because if a crash were to occur not requiring deployment of the front airbags, the head of an unbelted front seat passenger could hit the instrument panel, resulting in personal injury because the panel may not sufficiently absorb the impact. As of this writing, General Motors is still working on a remedy for this concern.

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Chevrolet Express 2500 Reviews

have 115000 miles not one problem
GREAT PASSENGER VAN WITH OVER 100K. HAVE HAD TO REPLACE WATER PUMP TWICE. NOT SO CHEAP. ELECTRICAL WIRING SYSTEM POORLY DESIGNED ACCESS. INTERIOR LIGHT SWITCH PROBLEM ALONG WITH REAR BACK-UP LIGHT FAILURE. I REALLY LIKE THIS VAN. WITH ITS SMALL PROBLEMS.
I have had several Express vans over the years. This one and the others all had problems with the rear a/c lines leaking due to the way they are mounted. The other main problem is the side door hinges seize up due to rust, and yes I kept them lubricated. Both of these problems have been occurring for several years and are expensive repairs if completed at a dealer. These design problems sho...

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