Resources for the Repair and Maintenance of your Chevrolet Express 1500
Chevrolet Express 1500 Models:
Chevrolet Express 1500 Problems
Erratic Fuel Gauge Operation
It is common for the fuel level sensor in the fuel tank read the fuel level incorrectly. The sensor must be replaced to correct the condition. Our technicians recommend having the complete fuel pump module replaced on high mileage vehicles.
One or More Rear Lights May Not Work
The tail light wiring harness in the cargo area is not protected very well. As a result it may become damaged due to normal wear a tear. This damage can causing some or all of the rear lights to stop working.
Intake Manifold Gasket May Leak Coolant or Engine Oil
The intake manifold gasket may develop and external engine oil or coolant leak. In some cases, an internal coolant leak may occur causing coolant to mix with the engine oil. Running the engine with a coolant/oil mix may result in engine damage. Replacing the intake manifold gasket should correct this issue.
The Fuel Pump May Fail Causing the Engine to Stall or Crank Over But Not Start
The fuel pump may fail causing the engine to stall and not restart. Our technicians recommend replacing the fuel filter every 30,000 miles to help prevent undue strain on the fuel pump.
Check Engine Light and Misfire Due to One or More Stuck Closed Fuel Injectors
One or more fuel injectors may become stuck closed causing an engine misfire and the Check Engine Light to illuminate. Our technicians tell us that this problem can be caused by some fuel additives. There are special procedures which may be able to restore the affected injector. If this fails the affected injector must be replaced.
Chevrolet Express 1500 Recalls (Recent)
Pontiac Firebird Recall 07E088000
Summary: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
Learn more »Seat Belts May Not Latch Or Unlatch
RepairPal Expert Overview:
The front and rear seat belt buckles may not latch or unlatch. In a crash, a seat occupant may not be properly restrained increasing the risk of injury. Dealers will inspect the buckles, and replace them if they are found to be defective. Buckles found to function properly will have the upper buckle cover replaced. The recall began April 30, 2008. The GM recall number is 05113A.
Learn more »Possible Brake Fluid Leak
RepairPal Expert Overview:
The right rear brake hose may contact the tire or wheel rim, which can cause a hole to be worn into the brake hose. This may result in fluid loss, which would reduce the effectiveness of the rear brakes and increase the risk of a crash. Dealers will secure the right rear brake hose to ensure sufficient clearance. This recall is expected to begin by May 13, 2011. The General Motors recall number is 11126.
Learn more »Rear Brakes May Not Release When Brake Pedal Is Released
RepairPal Expert Overview:
The rear brakes may continue to drag even if the brake pedal is released. If the brakes do not release fully, they can overheat, which could increase stopping distance and possibly result in a crash. Dealers will reprogram the ABS system module to address the problem. The recall began September 28, 2007. The GM recall number is 07177.
Learn more »Heating and AC Control Knobs May Fracture and Spin on the Shaft
RepairPal Expert Overview:
The heating and AC control knobs may fracture and spin on the control shafts. The driver may not be able to control the heating and ventilation for the vehicle. If this happens when the defrost system is needed, visibility could be reduced, which could lead to a crash. Dealers will replace all of the heating and AC control knobs free of charge. The recall began March 11, 2010. The GM recall number is 10012.
Learn more »Chevrolet Express 1500 Questions and Answers
I have an intermitten problem of the fuel pressure dropping off and want to change the relay first to see if this fixes the problem. Where is it located on the 1996 Express 1500 van.
recently the van has experienced a total loss of power when accelerating. diagnostic codes p1133 and p1153 and p0151 were found. i replaced both upstream o2 sensors and the maf sensor. no good. ...
I have a 96 chevy express. yesterday while idleing, it stalled and would not start. a few minutes later it would start it ran for about 2 miles then puttered out. would not start again, waited a fe...
The van jumps whenever I shift it into gear but runs good after that so I don't think its the transmission or I'm not sure if its the timing that's off.
wind blew door open and it wouldn't close properly. Macco repaired for $150. Two weeks later door wouldn't lock shut. They want an additional $500 to repair. Said they did the quick fix first a...
Chevrolet Express 1500 Stories
i have over 500,000 on my 2004 chevrolet express and i am in desperate need of a drivers seat as this one is down to the springs. i love my van and hope to take it to a million!i take good care of it.
I own a 1998 chevrolet Express, I don't know if it's a 1500 or 2500 it's a v8, but I don't know if it's a 5.0L or a 5.7L
Love this Van! Great Family Vehicle :) Previous Owner wasn't very good to it but we have redone EVERYTHING and love it even more now!
Best vehicle i have ever owned. I love it. Hauls my family of 7 around along with all of our luggage, and still has plenty of room to spare. Never had to do anything but change the fluids (and one O2 sensor)
Mine is 12 now and have had no major problems so far. Great reliable van.