2004 Volvo XC90 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Volvo XC90

2004 Volvo XC90 Problems

Transmission Failure Common

Premature automatic transmission failure is common. Diagnoses of the fault will be necessary to determine if repair or replacement is the proper repair.

Software Upgrades Will Fix Audio System Problems

Problems with the audio system have been reported. There are software upgrades available that will address certain issues. Problems unrelated to software issues will require standard repair procedures.

Software Upgrades Will Fix Climate Control System Problems

There have been problems with the climate control system not working at times. Volvo has made a Software upgrade for the AC control module is available that can correct certain climate control system faults.

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2004 Volvo XC90 Questions

How much should a fuel pump replacement cost (on average) for a 2004 XC90 AWD? (1 answer)

Washington State (Puget Sound Area)

What strut mounts, struts, and bumpers do I need for my vehicle. Part #'s please (2 answers)

I'm unable to locate the exact part numbers for my vehicle

Why is my coolant boiling in the reservoir And my car isn't over heating? (1 answer)

I have a 2004 Volvo XC90 turbo. The first sign was low coolant. I checked and it was boiling. Then before I could get home it said low coolant stop engine. Again I checked, it was boiling. Then the antifreeze starts leaking and I was told the radiator had a small hole in it. Now my car never over...

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2004 Volvo XC90 Recalls

Volvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

Vehicles in Warm Weather Climates May Develop a Fuel Leak

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

The Windshield Wipers May Fail in Extreme Winter Weather Conditions

If the windshield wipers are activated in extreme winter weather conditions and without lifting the wiper arms and cleaning the windshield prior to moving, the wiper arm can slip on its driveshaft, resulting in an inability to move the wipers from the park position. Inoperative wipers during inclement weather conditions could cause a crash due to reduced visibility. Dealers will replace the wiper arms and retaining nuts to correct this concern. The Volvo recall number is R156.

 

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2004 Volvo XC90 Reviews

Volvo has lost it's way. Our 2004 xc90 turbo has been the least reliable of any car we have owned. What is more concerning is the lack of response from Volvo Service. The reported 'safety' of this brand is exaggerated, for example the vehicle would 'shut down' to 1/4 power while on highway with no dashboard, signals etc. Each time it was towed to service and supposedly fixed (battery, and many ...
I just spent $1200 last week for suspension problems, this week it needs a transmission. I was quoted $6000 to $6500. I'm totally disappointed. The car is 6 years old
I am the second owner of this car. I bought it with 45,000 miles. I have had regular oil changes paid for new brakes and new tires I had a premium maintenance package done on the car when I bought it. After 18 mths there was a noise in the steering, the dealer tightened the hose clamps and said if it happens again it will cost $2,000. 6 mths later "transmission service urgent" message. De...

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