2004 Volvo XC90 Repair and Maintenance
A guide to problems, costs, maintenance and repair for your 2004 Volvo XC90
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2004 Volvo XC90 ProblemsEngine will not start - Electronic Control Module problem.
On several occasions the car would not start. When the key was turned nothing would happen. Car was towed 3 times. First time they stated it was the starter motor. Second time new battery. Third time it was the electronic control module that needed replacememt. A common problem as I under. I believe that all 3 times it was the ECM. Water leakage can get into the unit via a poorly designed rubber grommet (seal). Only the Volvo dealerhip c...
Premature automatic transmission failure is common. Diagnoses of the fault will be necessary to determine if repair or replacement is the proper repair.
Many complaints have been reported regarding Volvo XC90 transmission shifting issues. Long shift times between gear shifts, hard shifting, hard downshifting and a loss of transmission operation all together to name a few.
If the issue is minor, a transmission software update may address this issue so if available, the software should be updated before any repairs are made. After a software update or repair, the shift adaptation needs to be reset. A good quality Volvo repair shop will know how to perform this task.
There are several technical service bulletins (TSB's) available from Volvo that address these shifting issues and they should be consulted by the repair shop during the automatic transmission diagnostic process.
Regular servicing of the transmission fluid can help with preventing transmission failure, but not in all cases. Follow the suggested fluid replacement interval recommended by Volvo. You will find this in your owners manual, or find it here: http://bit.ly/Volvo_Owners_Manuals
2004 Volvo XC90 QuestionsHow much should a fuel pump replacement cost (on average) for a 2004 XC90 AWD? (1 answer)
Washington State (Puget Sound Area)
I'm unable to locate the exact part numbers for my vehicle
I have a 2004 Volvo XC90 turbo. The first sign was low coolant. I checked and it was boiling. Then before I could get home it said low coolant stop engine. Again I checked, it was boiling. Then the antifreeze starts leaking and I was told the radiator had a small hole in it. Now my car never over...
2004 Volvo XC90 RecallsVolvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery
Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.
When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.
If the windshield wipers are activated in extreme winter weather conditions and without lifting the wiper arms and cleaning the windshield prior to moving, the wiper arm can slip on its driveshaft, resulting in an inability to move the wipers from the park position. Inoperative wipers during inclement weather conditions could cause a crash due to reduced visibility. Dealers will replace the wiper arms and retaining nuts to correct this concern. The Volvo recall number is R156.