2004 Volvo XC90 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Volvo XC90

2004 Volvo XC90 Problems

Premature automatic transmission failure is common. Diagnoses of the fault will be necessary to determine if repair or replacement is the proper repair.

Problems with the audio system have been reported. There are software upgrades available that will address certain issues. Problems unrelated to software issues will require standard repair procedures.

Oil leaks from the all-wheel drive differential housing have been reported.

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2004 Volvo XC90 Questions

It will fold to the 45 degree position but at that point, will not fold any further. The wire on the plastic release handle on the rear of the seatback came loose from the plastic bracket so I used pliers to pull on the wire but the brake would still not release. Is there a way I can bypass this ...

I OWN A 2004 T6 XC90 AND WOULD LIKE TO KNOW IF THE ENGINE AND GEARBOX COULD BE SWAPPED WITH A T5 ENGINE AND GEARBOX.

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2004 Volvo XC90 Recalls

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

If the windshield wipers are activated in extreme winter weather conditions and without lifting the wiper arms and cleaning the windshield prior to moving, the wiper arm can slip on its driveshaft, resulting in an inability to move the wipers from the park position. Inoperative wipers during inclement weather conditions could cause a crash due to reduced visibility. Dealers will replace the wiper arms and retaining nuts to correct this concern. The Volvo recall number is R156.

 

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2004 Volvo XC90 Reviews

I just spent $1200 last week for suspension problems, this week it needs a transmission. I was quoted $6000 to $6500. I'm totally disappointed. The car is 6 years old

I am the second owner of this car. I bought it with 45,000 miles. I have had regular oil changes paid for new brakes and new tires I had a premium maintenance package done on the car when I bought it. After 18 mths there was a noise in the steering, the dealer tightened the hose clamps and said if it happens again it will cost $2,000. 6 mths later "transmission service urgent" message. De...

Volvo has lost it's way. Our 2004 xc90 turbo has been the least reliable of any car we have owned. What is more concerning is the lack of response from Volvo Service. The reported 'safety' of this brand is exaggerated, for example the vehicle would 'shut down' to 1/4 power while on highway with no dashboard, signals etc. Each time it was towed to service and supposedly fixed (battery, and many ...

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