2004 Volvo XC90 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Volvo XC90

Repair Estimates

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2004 Volvo XC90
$
287
to $
872
2004 Volvo XC90
$
161
to $
310
2004 Volvo XC90
$
652
to $
1,583
2004 Volvo XC90
$
945
to $
1,627
2004 Volvo XC90
$
530
to $
1,298

2004 Volvo XC90 Problems

Software Upgrades Will Fix Audio System Problems

Problems with the audio system have been reported. There are software upgrades available that will address certain issues. Problems unrelated to software issues will require standard repair procedures.

Software Upgrades Will Fix Climate Control System Problems

There have been problems with the climate control system not working at times. Volvo has made a Software upgrade for the AC control module is available that can correct certain climate control system faults.

Oil May Leak From AWD Differential Housing

Oil leaks from the all-wheel drive differential housing have been reported.

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2004 Volvo XC90 Questions

from drive(autmat) went to put car in P but will only goto N will not R or P (1 answer)

so just pulled into parking spot and could not move- any further than N. Just purchased from private dealer with warranty but this was my second day out. A bit dangerous- I had just pulled into car lot where I purchased and they gave me loaner and took car- without saying much. help

How much should a fuel pump replacement cost (on average) for a 2004 XC90 AWD? (1 answer)

Washington State (Puget Sound Area)

What strut mounts, struts, and bumpers do I need for my vehicle. Part #'s please (2 answers)

I'm unable to locate the exact part numbers for my vehicle

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2004 Volvo XC90 Recalls

Volvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

Vehicles in Warm Weather Climates May Develop a Fuel Leak

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

The Windshield Wipers May Fail in Extreme Winter Weather Conditions

If the windshield wipers are activated in extreme winter weather conditions and without lifting the wiper arms and cleaning the windshield prior to moving, the wiper arm can slip on its driveshaft, resulting in an inability to move the wipers from the park position. Inoperative wipers during inclement weather conditions could cause a crash due to reduced visibility. Dealers will replace the wiper arms and retaining nuts to correct this concern. The Volvo recall number is R156.

 

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2004 Volvo XC90 Reviews

We bought it new in 03. We have 165K miles on it. All service done in Dedham, Mass. Its been a great car. I am planning on getting at least 250K on it. All repairs, service, tires, brakes, exhaust, everything averaged about $1200 per year. I am happy. Can't wait for the new XC90 PHEV. I own 2 other Volvo's and our experience has been the same on both. The Dealer makes a lot of diffe...
Volvo has lost it's way. Our 2004 xc90 turbo has been the least reliable of any car we have owned. What is more concerning is the lack of response from Volvo Service. The reported 'safety' of this brand is exaggerated, for example the vehicle would 'shut down' to 1/4 power while on highway with no dashboard, signals etc. Each time it was towed to service and supposedly fixed (battery, and many ...
I bought my XC90 (T6 AWD) used with 71k back in 2009 when I moved-back from the UK to the US. Overseas, XC90 is an amazing vehicle. In the US, so-so. I was in a crunch and got a decent deal for it. And, I bought a 3-yr/36k extended warranty. Good thing! I've had enough repairs done to cover the cost of the warranty 3-times plus. But, the car works great. Its not what I wanted but its ex...

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