2004 Volvo S80 Repair and Maintenance

A guide to problems, costs, maintenance and repair for your 2004 Volvo S80

2004 Volvo S80 Problems

Check Engine Light Due to ABS Control Module Failure

There have been reports of a failed ABS Control Module causing the ABS and Check Engine warning lights to illuminate. Repair or replacement of the failed module will be required to correct this issue.

Exterior Light Bulbs May Burn Out Prematurely

It is not uncommon for the exterior light bulbs to burn out prematurely. No repair option has been reported other than replacing the failed bulb.

Replacement of Breather Box,Oil Trap

at 103K the Car began a high pitched hum or squeal after the car warmed up. The squealing could be temporarily stopped by pressing the accelerator. The car was diagnosed as a cracked breather box, also known as, the flame trap, the oil trap. A small plastic box connected to the PCV System that has a plastic nipple that cracks and squeals form the oil pressure. The repair is difficult to get to and costs a lot in labor. My technician told me t...

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2004 Volvo S80 Recalls

Volvo Recalls Garmin 760 Portable GPS-Equipped Vehicles Due to Overheating Battery

Volvo is recalling all models equipped with Garmin 760 Portable Global Positioning System units because the battery may overheat, which could lead to a fire. Volvo advises owners to stop using the Garmin device immediately and consult the Garmin website to determine if they have a defective unit. The unit's battery will be replaced and a spacer inserted to prevent the problem from reoccurring. This will be performed free of charge.

Vehicles in Warm Weather Climates May Develop a Fuel Leak

When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If cracks develop, a fuel smell and/or leak may be noted. Any fuel leak always increases the risk of a fire. Dealers will inspect and replace the fuel pump as necessary to correct this concern. The Volvo recall number is R220.

Recall 04V029000
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY ...

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2004 Volvo S80 Reviews

Have totaled 238,000 with little to no upsets. Just recently (last Fall) replaced all struts. Car well deserved it after 200K. Mainly been oil and tires and timing belt changes over the years, but just recently have to address a problem with the climate control module which means a serious investment $1200+. Intend on keeping the car because it does perform so well. And prices of new are out of...
I have always own a Volvo since 1977 but they were the manual transmission. The last manual Volvo I had for ten years with almost 350,000 miles on it. I am very disappointed with the 2004 S80. My automatic transmission, I had to spend $5,000 on repairs and it only had 140,000 miles on it. The other cars I never had transmission problems. I recently had to replace the radiator, water pump, t...

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